Toilet Roll Rewinding Line Machine – Engineered for Excellence by NRC MACHINE
Manufactured by: Qingdao New Richuan Precision Machine Co., Ltd.
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Introduction: Redefining Efficiency in Tissue Processing
In the fast-evolving world of tissue manufacturing, precision, speed, and reliability are not just advantages—they are necessities. Qingdao New Richuan Precision Machine Co., Ltd., proudly introduces the Toilet Roll Rewinding Line Machine, a state-of-the-art integrated solution designed to meet the highest standards of modern hygiene product production. Crafted under the trusted NRC MACHINE brand, this advanced line combines a high-performance rewinder, precision cutter, and multi-roll packaging machine into a seamless, automated system—delivering unmatched efficiency, consistency, and output quality.
Whether you’re producing household toilet paper, premium bathroom tissue, or commercial-grade rolls, the NRC Toilet Roll Rewinding Line is engineered to transform your production capabilities.
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Core Components: A Fully Integrated Production Line
The NRC Toilet Roll Rewinding Line is not just a machine—it’s a complete system composed of three precision-engineered modules working in perfect harmony:
2.1. High-Speed Rewinder
At the heart of the line is the high-speed rewinder, designed for continuous, stable operation with minimal material waste. Utilizing advanced tension control and automatic roll-diameter detection, this rewinder ensures uniform winding tension across every roll. It supports a wide range of raw materials, including jumbo rolls of virgin pulp, recycled paper, and multi-ply tissue.
Key Features:
- Servo-driven winding system for precise control
- Automatic core insertion and roll ejection
- Touchscreen HMI (Human-Machine Interface) for easy operation
- Real-time monitoring of roll diameter and speed
- Compatibility with various paper widths and grammages
2.2. Precision Cutter Unit
Following rewinding, the precision cutter accurately slices large parent rolls into consumer-sized toilet rolls. Equipped with razor-sharp, hardened alloy blades and a servo-controlled cutting mechanism, this unit ensures clean, burr-free cuts with minimal dust generation.
Key Features:
- Adjustable cutting width to support multiple product(e.g., 10cm, 12cm rolls)
- Automatic blade sharpening and pressure adjustment
- Low-vibration design for enhanced cutting accuracy
- Quick-change tooling for fast format changes
2.3. Multi-Roll Packaging Machine
The final stage of the line is the multi-roll packaging machine, which automatically groups, wraps, and seals toilet rolls into retail-ready packs (e.g., 4-ply, 6-ply, 12-roll bundles). Using heat-sealable film or eco-friendly wrapping materials, this unit ensures secure, attractive packaging with high throughput.
Key Features:
- Flexible packaging formats: shrink wrap, flow wrap, or bag-in-box
- Automatic counting and grouping system
- Sealing temperature and time digitally controlled
- Integration with labeling systems (optional)
- Low film waste design with precise film tracking
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Advanced Technology & Smart Automation
The NRC Toilet Roll Rewinding Line is built on a foundation of intelligent automation and Industry 4.0 principles. The entire system is controlled by a central PLC (Programmable Logic Controller) with an intuitive touchscreen interface, allowing operators to monitor and adjust settings in real time.
- Fully Automated Workflow:From raw roll input to packaged output, the line requires minimal manual intervention.
- Remote Diagnostics & Maintenance Support:Equipped with IoT-enabled sensors, the machine allows for remote monitoring, predictive maintenance, and rapid troubleshooting by NRC’s technical team.
- Energy-Efficient Design:Optimized motor usage and regenerative braking systems reduce power consumption without compromising performance.
- Safety First:Features emergency stop systems, safety light curtains, and interlocked guards to ensure operator protection.
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Why Choose NRC MACHINE?
Qingdao New Richuan Precision Machine Co., Ltd. is a leading innovator in the tissue processing machinery industry. With years of R&D experience and a global footprint, NRC MACHINE stands for:
- Precision Engineering:Every component is manufactured to micron-level tolerances.
- Durability:Constructed with high-grade stainless steel and wear-resistant materials for long service life.
- Customization:Available in various configurations to match your production volume and product specifications.
- Global Support:Comprehensive installation, training, and after-sales service with local partners in over 30 countries.
- Sustainability Focus:Designed to minimize waste, reduce energy use, and support eco-friendly packaging solutions.
5.Technical Specifications (Sample Configuration)
| Parameter | Specification |
| Raw Material Width | 1000 – 2500 mm |
| Max Rewinding Speed | 600 m/min |
| Roll Diameter (Final) | 100 – 130 mm (adjustable) |
| Core Inner Diameter | 40 mm / 50 mm (customizable) |
| Cutting Accuracy | ±0.5 mm |
| Packaging Speed | Up to 120 packs/min |
| Power Supply | 380V / 50Hz (other voltages available) |
| Total Power Consumption | ~30 kW |
| Machine Dimensions (L×W×H) | Approx. 12,000 × 2,500 × 2,200 mm |
| Weight | ~8,500 kg |
Note: Specifications may vary based on customization.
6.Get Your NRC Toilet Roll Rewinding Line Today
Ready to elevate your tissue production? Contact Qingdao New Richuan Precision Machine Co., Ltd. today to:
- Request a customized quote
- Schedule a virtual or on-site demonstration
- Discuss your production requirements with our engineers
Visit us: https://www.nrcmachine.com
Email: mailto:james@nrcmachine.com
Phone: +86-15254213289
Choose NRC. Choose Precision. Choose the Future.
Made by Qingdao New Richuan Precision Machine Co., Ltd. – Innovating for a Cleaner World.
