Full Automatic Toilet Paper Machine Production Line: Core Configuration, Advantages and Leading Manufacturer
In the global tissue paper manufacturing industry, the demand for efficient, intelligent and low-cost production solutions is constantly rising. The full automatic toilet paper machine production line has become the core equipment for enterprises to improve competitiveness, thanks to its high integration, stable operation and low manual intervention.
Among numerous suppliers, NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.) has won wide recognition in the market with its sophisticated full automatic toilet paper machine production line, which integrates multiple core functional modules to realize the whole-process automation from raw material processing to finished product packaging.
Core Configuration of Full Automatic Toilet Paper Machine Production Line by NRC MACHINE
The full automatic toilet paper machine production line developed by NRC MACHINE is a highly integrated production system, which breaks through the limitations of traditional discrete equipment and realizes the seamless connection of each production link. The core components include three key parts, each of which undertakes an irreplaceable role in ensuring production efficiency and product quality.
First of all, the toilet paper rewinding machine with embossing function is the first core link of the production line. Different from the ordinary rewinding equipment, this toilet paper rewinding machine not only completes the rewinding of large rolls of base paper into small rolls of appropriate specifications, but also realizes the embossing processing of toilet paper through the built-in precision embossing roller.
The embossing patterns can be customized according to customer needs, such as dot pattern, stripe pattern and other popular styles, which not only improves the aesthetic degree of the product, but also enhances the water absorption and softness of the toilet paper. The intelligent control system of the machine can automatically adjust the embossing pressure and speed according to the thickness and material of the base paper, ensuring the consistency of embossing effect.
Secondly, the automatic band saw cutter is the key equipment for precise cutting in the production line. After the rewinding process, the continuous paper rolls need to be cut into finished products of fixed length. The automatic band saw cutter of NRC MACHINE adopts high-precision servo drive system and imported saw blade, which can realize high-speed and precise cutting. The cutting length can be freely set through the touch screen, with an error range of less than 0.5mm, which fully meets the strict requirements of the market for product specifications.
At the same time, the machine is equipped with an automatic positioning and clamping device, which avoids the deviation of paper rolls during cutting and ensures the flatness of the cutting section. Compared with manual cutting, this automatic band saw cutter not only improves the cutting efficiency by more than 60%, but also greatly reduces the waste of raw materials.
Finally, the automatic multi rolls packaging machine is the terminal link of the production line, which realizes the automatic packaging of finished toilet paper rolls. This equipment can complete multiple processes such as automatic counting, arranging, wrapping and sealing of toilet paper rolls at one time. It supports the packaging of multiple specifications, such as 4-roll packaging, 8-roll packaging and 12-roll packaging, and can quickly switch between different packaging modes according to production needs.
The packaging film used in the machine has good tensile strength and transparency, which can effectively protect the finished products from moisture and pollution. In addition, the machine is equipped with an automatic film feeding and tension control system, which ensures the tightness and beauty of the packaging.
Why Choose NRC MACHINE’s Full Automatic Toilet Paper Machine Production Line?
In the fiercely competitive market of toilet paper machine, NRC MACHINE’s full automatic production line stands out with its outstanding advantages, bringing substantial benefits to tissue paper manufacturers.
The first advantage is the significant reduction of labor costs. The traditional toilet paper production mode requires a large number of manual operations in rewinding, cutting, packaging and other links, which not only has high labor intensity, but also has high labor costs. The full automatic toilet paper machine production line of NRC MACHINE realizes the whole-process automatic operation from base paper input to finished product output, and only 1-2 operators are needed to complete the monitoring and management of the whole production line, which can reduce the labor cost by more than 70% for enterprises.
The second advantage is high production efficiency and stable product quality. The toilet paper machine of NRC MACHINE adopts advanced PLC control system and imported core components, which ensures the stable operation of the production line. The maximum production speed can reach 300 rolls per minute, and the daily output can meet the production needs of large and medium-sized tissue paper enterprises. At the same time, the whole production process is controlled by intelligent systems, which avoids the influence of human factors on product quality, and the qualified rate of finished products can reach more than 99.5%.
The third advantage is strong adaptability and personalized customization. Different regions and markets have different requirements for the specifications, patterns and packaging of toilet paper. The full automatic toilet paper machine production line of NRC MACHINE can be customized according to the specific needs of customers. Whether it is the adjustment of embossing patterns, the setting of cutting length or the customization of packaging modes, it can be flexibly realized. This personalized customization service helps enterprises quickly respond to market changes and improve product competitiveness.
NRC MACHINE: Reliable Manufacturer of Full Automatic Toilet Paper Machine Production Line
As a professional manufacturer focusing on the R & D, production and sales of tissue paper processing equipment, NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.) has rich industry experience and strong technical strength. The company has a professional R & D team composed of senior engineers in the field of toilet paper machine, who have in-depth research on the core technology of full automatic production lines. The company has established a complete quality control system, from the purchase of raw materials to the assembly and debugging of finished products, every link is subject to strict quality inspection, ensuring the reliability and stability of the products.
In addition, NRC MACHINE provides comprehensive after-sales service for customers. The company dispatches professional technical personnel to carry out on-site installation and commissioning of the full automatic toilet paper machine production line, and provides systematic training for the operators of the customer’s enterprise to ensure that they can proficiently master the operation and maintenance skills of the equipment. At the same time, the company has established a 24-hour after-sales service hotline, and the technical team will respond to the customer’s problems in a timely manner, providing efficient and professional solutions to ensure the smooth operation of the customer’s production line.
Conclusion: The Future Trend of Toilet Paper Production is Full Automation
With the continuous progress of industrial automation technology and the increasing demand for high-quality toilet paper in the market, the full automatic toilet paper machine production line will become the mainstream of the tissue paper manufacturing industry. NRC MACHINE‘s full automatic toilet paper machine production line, with its sophisticated core configuration, outstanding production advantages and reliable product quality, provides a high-quality production solution for tissue paper enterprises, helping enterprises achieve industrial upgrading and improve market competitiveness. If you are looking for a high-efficiency, intelligent and stable full automatic toilet paper machine production line, NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.) is undoubtedly a trustworthy choice.
