TOILET TISSUE PAPER MAKING MACHINE: FROM JUMBO ROLLS TO SMALL ROLLS
Introduction to the Production Line
The toilet tissue paper making machine offered by NRC MACHINE is a fully integrated solution for converting large jumbo rolls into consumer-ready small rolls. Designed for high efficiency and precision, this production line ensures seamless transformation through advanced cutting, rewinding, and packaging stages.
Cutting Process: Precision at Its Core
The initial phase involves the cutting machine, which slices jumbo rolls—typically wide parent rolls—into narrower reels of desired widths. Utilizing sharp, durable blades and computer-controlled systems, the cutting unit ensures clean, uniform edges without paper damage. This step is crucial for maintaining product quality and minimizing waste, setting the foundation for consistent downstream processing.
Rewinder: Transforming Reels into Rolls
Next, the cut reels enter the toilet tissue paper making machine’s rewinder section. Here, the paper is rewound onto cardboard cores at high speed, forming individual small rolls. The rewinder adjusts tension automatically to prevent wrinkling or stretching, ensuring each roll is tightly and evenly wound. Features like variable speed control and automatic splice detection enhance operational reliability and product uniformity.
Packaging Machine: Ready for Market
After rewinding, finished rolls move to the packaging machine. This unit counts, stacks, and wraps rolls into bundles using plastic film or paper sleeves. Equipped with sensors and programmable logic controllers, the system adapts to different packaging formats—single, double, or multi-ply—ensuring brand flexibility. Sealing is airtight, preserving hygiene and extending shelf life.
Conclusion: Complete Automation & Efficiency
From jumbo rolls to packaged small rolls, NRC MACHINE’s toilet tissue paper making machine integrates cutting, rewinding, and packaging into a cohesive, automated workflow. With minimal manual intervention, it boosts productivity, reduces labor costs, and ensures consistent quality—ideal for modern tissue manufacturing facilities aiming for scalability and excellence.
