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Toilet Roll Rewinding Line Machine

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Toilet Roll Rewinding Line Machine – Engineered for Excellence by NRC MACHINE

Manufactured by: Qingdao New Richuan Precision Machine Co., Ltd.

Introduction: Redefining Efficiency in Tissue Processing

In the fast-evolving world of tissue manufacturing, precision, speed, and reliability are not just advantages—they are necessities. Qingdao New Richuan Precision Machine Co., Ltd., proudly introduces the Toilet Roll Rewinding Line Machine, a state-of-the-art integrated solution designed to meet the highest standards of modern hygiene product production. Crafted under the trusted NRC MACHINE brand, this advanced line combines a high-performance rewinder, precision cutter, and multi-roll packaging machine into a seamless, automated system—delivering unmatched efficiency, consistency, and output quality.

Whether you’re producing household toilet paper, premium bathroom tissue, or commercial-grade rolls, the NRC Toilet Roll Rewinding Line is engineered to transform your production capabilities.

Core Components: A Fully Integrated Production Line

إن NRC Toilet Roll Rewinding Line is not just a machine—it’s a complete system composed of three precision-engineered modules working in perfect harmony:

2.1. High-Speed Rewinder

At the heart of the line is the high-speed rewinder, designed for continuous, stable operation with minimal material waste. Utilizing advanced tension control and automatic roll-diameter detection, this rewinder ensures uniform winding tension across every roll. It supports a wide range of raw materials, including jumbo rolls of virgin pulp, recycled paper, and multi-ply tissue.

Key Features:

Servo-driven winding system for precise control
Automatic core insertion and roll ejection
Touchscreen HMI (Human-Machine Interface) for easy operation
Real-time monitoring of roll diameter and speed
Compatibility with various paper widths and grammages

2.2. Precision Cutter Unit

Following rewinding, the precision cutter accurately slices large parent rolls into consumer-sized toilet rolls. Equipped with razor-sharp, hardened alloy blades and a servo-controlled cutting mechanism, this unit ensures clean, burr-free cuts with minimal dust generation.

Key Features:

Adjustable cutting width to support multiple product(e.g., 10cm, 12cm rolls)
Automatic blade sharpening and pressure adjustment
Low-vibration design for enhanced cutting accuracy
Quick-change tooling for fast format changes

2.3. Multi-Roll Packaging Machine

The final stage of the line is the multi-roll packaging machine, which automatically groups, wraps, and seals toilet rolls into retail-ready packs (e.g., 4-ply, 6-ply, 12-roll bundles). Using heat-sealable film or eco-friendly wrapping materials, this unit ensures secure, attractive packaging with high throughput.

Key Features:

Flexible packaging formats: shrink wrap, flow wrap, or bag-in-box
Automatic counting and grouping system
Sealing temperature and time digitally controlled
Integration with labeling systems (optional)
Low film waste design with precise film tracking

Advanced Technology & Smart Automation

إن NRC Toilet Roll Rewinding Line is built on a foundation of intelligent automation and Industry 4.0 principles. The entire system is controlled by a central PLC (Programmable Logic Controller) with an intuitive touchscreen interface, allowing operators to monitor and adjust settings in real time.

Fully Automated Workflow:From raw roll input to packaged output, the line requires minimal manual intervention.
Remote Diagnostics & Maintenance Support:Equipped with IoT-enabled sensors, the machine allows for remote monitoring, predictive maintenance, and rapid troubleshooting by NRC’s technical team.
Energy-Efficient Design:Optimized motor usage and regenerative braking systems reduce power consumption without compromising performance.
السلامة أولاً:Features emergency stop systems, safety light curtains, and interlocked guards to ensure operator protection.

لماذا تختار ماكينة NRC?

شركة Qingdao New Richuan Precision Machine Co., Ltd. is a leading innovator in the tissue processing machinery industry. With years of R&D experience and a global footprint, ماكينة NRC stands for:

Precision Engineering:Every component is manufactured to micron-level tolerances.
Durability:Constructed with high-grade stainless steel and wear-resistant materials for long service life.
Customization:Available in various configurations to match your production volume and product specifications.
Global Support:Comprehensive installation, training, and after-sales service with local partners in over 30 countries.
Sustainability Focus:Designed to minimize waste, reduce energy use, and support eco-friendly packaging solutions.

5.Technical Specifications (Sample Configuration)

المعلمة	المواصفات
عرض المواد الخام	1000 – 2500 mm
Max Rewinding Speed	600 m/min
Roll Diameter (Final)	100 – 130 mm (adjustable)
القطر الداخلي للقلب	40 mm / 50 mm (customizable)
دقة القطع	±0.5 mm
Packaging Speed	Up to 120 packs/min
مزود الطاقة	380V / 50Hz (other voltages available)
إجمالي استهلاك الطاقة	~30 kW
أبعاد الماكينة (الطول×العرض×الارتفاع)	Approx. 12,000 × 2,500 × 2,200 mm
الوزن	~8,500 kg