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two heads multi knives paper core making machine - nrc machine

آلة تصنيع أنابيب الورق ذات الرؤوسين والسكاكين المتعددة

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NRC150D Servo Spiral Paper Core Making Machine | Two Heads Multi Knives حلزوني Paper Tube Making Machine

1. نظرة عامة على المنتج

NRC150D two heads multi knives paper core making machine is our flagship automatic paper core making machine, professionally designed to convert raw kraft cardboard paper rolls into finished standard spiral paper cores in one integrated production flow.

full line of two heads multi knives paper core making machine
full line of two heads multi knives paper core making machine

This spiral paper core machine adopts dual winding heads, full servo drive and multi-knife inline cutting system, all operational parameters are adjustable and stored via PLC color touch screen, delivering fully automated spiral paper core production from gluing, spiral winding to fixed-length cutting.

2. Core Design & Structural Advantages

  1. Compact & Minimalist Layout
    The whole machine features a streamlined, integrated mechanical structure with heavy-duty welded steel frame. It saves factory floor space while maintaining ultra-high operational stability for long-hour continuous paper core production.
  2. Full Servo Synchronous Control System
    Equipped with X-axis servo screw synchronous linkage and servo tracking multi-knife cutting unit. Winding speed, spiral angle and cutting action keep precise synchronization to eliminate burrs, uneven wall thickness and length errors on spiral paper cores.
  3. One-Stop Integrated Production
    All processing steps for spiral paper cores are completed on a single paper core making machine: paper feeding, single/double-side gluing, multi-layer spiral winding, automatic length measurement, multi-knife arbitrary inline cutting and automatic tube dropping, no secondary manual processing required.

3. نطاق تطبيق الإنتاج

This paper core making machine is compatible with kraft cardboard paper rolls of various grammages, mass-producing industrial spiral paper cores widely applied in multiple sectors:

  • Chemical fiber textile industry: POY / DTY spinning paper tubes
  • Packaging industry: Composite packaging cans, adhesive tape paper cores, film winding cores
  • Light industrial manufacturing: Small-size general industrial paper cores, kitchen towel & toilet paper inner cores

4. جدول المعلمات الفنية الكامل

4.1 Main Mechanical & Production Parameters

عنصر المعلمةStandard Specification
رقم الموديلNRC150D
Processed MaterialKraft cardboard paper rolls
المنتج النهائيSpiral paper cores
Max winding paper layers16 layers
Max inner diameter of paper core150 مم
Min inner diameter of ورق كور20 مم
السماكة القصوى لجدار قلب الورق6 ملم
الحد الأدنى لسمك جدار قلب الورق1 مم
طريقة تثبيت المندريلFlange + top tight locking
تكوين رأس اللفTwo heads, single belt drive
وضع القطعMulti-knife inline arbitrary fixed-length cutting
وضع اللصقإمكانية التبديل بين اللصق من جانب واحد أو من الجانبين
وضع معايرة الطولالتحكم في طول نبضة جهاز التشفير الثابت
المشغلات المطلوبة1-2 شخص
سرعة إنتاج اللفات3–30 مترًا في الدقيقة
مصدر طاقة الإدخال380V three-phase four-wire (customizable for regional voltage)
Main machine dimension (L×W×H)4500 مم × 2000 مم × 1950 مم
الوزن الإجمالي للآلة5000 كجم
Main motor power15 كيلوواط
سرعة دوران المحور47 دورة في الدقيقة

4.2 Full Control System Configuration

System ComponentBrand & Model Standard Configuration
وحدة التحكم الرئيسية في جهاز PLCدلتا (تايوان)
واجهة الإنسان والآلةColor touch screen, program version HT/4.0
محول الترددE Drive (Shenzhen)
Contactor & Low-Voltage Electric Partsشينت (الصين)
أجهزة الاستشعار الكهروضوئية وأجهزة استشعار الإشاراتأومرون
Pneumatic Executive Componentsهنغيي
محرك ضبط الزاويةجيا تشنغ
Synchronous Drive ModuleX-axis servo screw synchronous control
Cutting Execution Systemقطع متعدد السكاكين بتتبع تزامن المؤازرة المؤازرة

4.3 الأجهزة المساعدة المجهزة بشكل قياسي

Auxiliary Unitحالة التكوين
رف إسقاط الأنابيب الجاهزة الأوتوماتيكيالتجهيزات القياسية
الزاوية القطرية للحزام القابل للتعديل كهربائيًاالتجهيزات القياسية
Automatic belt tension adjustment mechanismالتجهيزات القياسية
Automatic main machine swing angleالتجهيزات القياسية
مضخة غشائية تعمل بالهواء المضغوط لتزويد الغراء تلقائيًاالتجهيزات القياسية
Automatic paper tape lubrication feeding deviceالتجهيزات القياسية
منظم شد الشريط الورقي الميكانيكيالتجهيزات القياسية
Integrated heavy-duty paper unwinding standالتجهيزات القياسية

4.4 Free Attached Spare Parts (Included in Delivery)

1 set of core winding mandrel (1 piece as standard)

5. Working Flow of NRC150D Paper Core Making Machine

  1. تحميل المواد الخام: Install kraft cardboard paper rolls on the integrated paper stand, adjust mechanical tension to keep stable paper feeding.
  2. اللصق التلقائي: Paper strips pass through pneumatic glue supply system, single/double-side gluing mode can be switched on touch screen.
  3. اللف الحلزوني: Dual servo winding heads wind glued paper strips layer by layer to form long continuous spiral paper cores with adjustable wall thickness and inner diameter.
  4. Fixed-Length Detection: Encoder real-time tracks winding length, sends signal to servo cutting system once reaching preset length.
  5. Multi-Knife Inline Cutting: Servo synchronous multi-knife cuts long spiral paper cores into customized short finished tubes without stopping production line.
  6. Automatic Discharging: Finished spiral paper cores fall onto automatic drop rack and ready for packaging or secondary processing.

6. Manufacturer Information & Credentials

6.1 Brand & Factory Introduction

الشركة المصنعة: شركة NRC MACHINE (شركة تشينغداو نيو ريتشوان للماكينات الدقيقة المحدودة)
We are a professional direct factory established in 2005, with over 18 years experience in paper tube & paper core making machine manufacturing, exporting machinery to more than 80 countries globally. All our paper core making machine series hold CE, ISO and SGS international certification, fully compliant with EU and global industrial safety standards.

6.2 Factory Branches & Contact Details

  • Hebei Direct Factory Address: Zhangzhuang village, Xiongxian, Baoding City, Hebei Province (main production base for paper core making machine)
  • Shandong Branch Address: East of Zhangjialiugou Village, Economic Development Zone, Fangzi District, Weifang City, Shandong Province (120km from Qingdao Airport)
  • Contact WhatsApp / Mobile: +86 15254213289
  • البريد الإلكتروني الخاص بالعمل: james@nrcmachine.com
  • الموقع الرسمي: https://nrcmachine.com
  • WeChat Contact: +86 15254213289

7. الأسئلة الشائعة (FAQs)

Q1: What raw materials can this paper core making machine process?

A: It is specially built for kraft cardboard paper rolls, compatible with all regular industrial kraft base paper used for spiral paper cores, including textile POY/DTY tube paper, packaging composite tube paper and adhesive tape base paper.

Q2: Can I customize the inner diameter and wall thickness of spiral paper cores?

A: Yes. The inner diameter range is 20–150mm, wall thickness 1–6mm. You only need to replace matching mandrels and adjust winding layer parameters on the PLC touch screen to produce different sizes of spiral paper cores.

Q3: How many workers are required to operate the NRC150D paper core making machine?

A: Only 1–2 operators. One worker loads raw kraft paper rolls and collects finished spiral paper cores; the whole gluing, winding and cutting process runs automatically without manual intervention.

Q4: Is the cutting length adjustable arbitrarily? What is the cutting precision?

A: The multi-knife servo inline cutting system supports arbitrary fixed-length setting via encoder pulse control. Servo synchronous tracking keeps length error within ±0.5mm, producing neat burr-free spiral paper cores.

Q5: What after-sales service does NRC MACHINE provide for this paper core making machine?

A: We provide global online video technical support, overseas engineer on-site installation & training service, full supply of original spare parts and long-term machinery maintenance guidance. Our sales team replies to all customer inquiries within 6 working hours.

Q6: Does this two heads paper core making machine meet international export standards?

A: All electrical components and mechanical structures pass CE certification. The machine supports customizable 380V/415V regional power supply, suitable for production factories in Southeast Asia, Middle East, Europe, South America and other global markets.

Q7: What is the production efficiency of the NRC150D spiral paper core machine?

A: Adjustable winding speed from 3 to 30 meters per minute. The dual-head design greatly improves output compared with single-head paper core making machine, suitable for medium & large-scale mass production of spiral paper cores.

8. Why Choose NRC150D Two Heads Multi Knives Paper Core Making Machine

  1. Dual Winding Head Design: Higher production capacity than single-head paper core making machine, stable winding pressure ensures tight, uniform spiral paper core wall.
  2. Full Brand Imported Control Components: Delta PLC, Omron sensors, Chint electric parts guarantee long service life and low failure rate for continuous paper core production.
  3. Servo Multi-Knife Synchronous Cutting: Avoids length deviation and tube deformation caused by traditional delayed cutting, improves finished spiral paper core yield rate.
  4. Fully Automated Auxiliary Functions: Automatic glue supply, paper lubrication, belt tension and swing angle adjustment reduce manual operation and labor cost.
  5. Direct Factory Supply: No middleman markup, customized configuration and competitive factory price for all paper core making machine orders, complete pre-delivery machine test before shipment.

9. Inquiry Guide

If you need quotation, detailed machine layout drawing, production video or customized configuration plan of this paper core making machine, please send your requirements to our email james@nrcmachine.com or contact WhatsApp +86 15254213289, our professional engineer team will send full solution within 6 hours.

 

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