{"id":8092,"date":"2026-07-31T09:04:49","date_gmt":"2026-07-31T01:04:49","guid":{"rendered":"https:\/\/nrcmachine.com\/?p=8092"},"modified":"2026-07-31T10:55:15","modified_gmt":"2026-07-31T02:55:15","slug":"toilet-paper-making-machine-common-faults","status":"publish","type":"post","link":"https:\/\/nrcmachine.com\/de\/toilet-paper-making-machine-common-faults\/","title":{"rendered":"H\u00e4ufige St\u00f6rungen bei Toilettenpapiermaschinen"},"content":{"rendered":"<h1><strong>H\u00e4ufige St\u00f6rungen bei Toilettenpapiermaschinen, Ursachen und Fehlerbehebung<\/strong><\/h1>\n<figure id=\"attachment_8097\" aria-describedby=\"caption-attachment-8097\" style=\"width: 771px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-8097\" src=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\" alt=\"H\u00e4ufige St\u00f6rungen an der Toilettenpapiermaschine von NRC MACHINE\" width=\"771\" height=\"433\" srcset=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp 1000w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-300x169.webp 300w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-768x432.webp 768w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-18x10.webp 18w\" sizes=\"(max-width: 771px) 100vw, 771px\" \/><\/a><figcaption id=\"caption-attachment-8097\" class=\"wp-caption-text\">H\u00e4ufige St\u00f6rungen an der Toilettenpapiermaschine von NRC MACHINE<\/figcaption><\/figure>\n<h2><strong>1. <\/strong><strong>\u00a0Papierbruch beim Aufwickeln<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Auf dem Touchscreen der SPS wurde ein instabiler Spannungsparameter eingestellt; die Zugkraft der Papierbahn ist zu hoch<\/li>\n<li>Grate am Stanzmesser und scharfe Kanten zerkratzen das Seidenpapier<\/li>\n<li>Ungleichm\u00e4\u00dfiger Abwickelwiderstand der Jumbo-Rolle aus Ausgangsmaterial<\/li>\n<li>Die Papierzuf\u00fchrwelle ist verrostet oder verformt, was zu Kratzern durch Papierreibung f\u00fchrt<\/li>\n<li>D\u00fcnnes Seidenpapier mit geringem Fl\u00e4chengewicht und \u00fcberm\u00e4\u00dfiger Pr\u00e4gungstiefe<\/li>\n<\/ol>\n<div class=\"ast-oembed-container\" style=\"height: 100%;\"><iframe title=\"NRCMACHINE.COM | Vollautomatische Produktionslinie f\u00fcr Toilettenpapier \" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/Su85wgG-YZQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Stellen Sie die SPS-Spannungsregelung auf den Modus \u201czuerst fest, dann locker\u201d ein<\/li>\n<li>Polnische Stanzmesser, verschlissene Messers\u00e4tze austauschen<\/li>\n<li>Das Lager des Entlastungsst\u00e4nders nachf\u00fcllen, den Luftdruck im Zylinder pr\u00fcfen<\/li>\n<li>Die verrostete nahtlose Stahlwelle mit Papiergewinde abschleifen oder austauschen<\/li>\n<li>Pr\u00e4gedruck bei leichtem Grundpapier reduzieren<\/li>\n<\/ul>\n<h2><strong>2. Lose Papierrolle und Abl\u00f6sung der Rolle nach der Lagerung<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Einheitliche konstante Spannung ohne segmentierte SPS-Spannungsregelung<\/li>\n<li>Unzureichende Spr\u00fchmenge des Heckleims<\/li>\n<li>Abweichung des Innendurchmessers der Papierrolle vom Wickeldorn<\/li>\n<li>Ausfall der elektronischen Bremse, instabile Aufwickelgeschwindigkeit<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Aktivieren Sie das segmentierte Spannungsprogramm auf der CNC-SPS-Steuerung<\/li>\n<li>Die Klebstoffspr\u00fchd\u00fcse kalibrieren, um einen gleichm\u00e4\u00dfigen Klebstoffauftrag zu gew\u00e4hrleisten<\/li>\n<li>Passen Sie den Dorn f\u00fcr Papierh\u00fclsen an die Gr\u00f6\u00dfe Ihrer Papierh\u00fclsen an<\/li>\n<li>Frequenzumrichter und Sensor der elektronischen Bremse pr\u00fcfen<\/li>\n<\/ul>\n<h2><strong>3. Ungleichm\u00e4\u00dfiger Kantenschnitt, ausgefranste Rollenkanten<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Der Trimmmesser ist stumpf oder schief montiert<\/li>\n<li>Versetzte Beladung der Jumbo-Mutterrolle auf dem Abwickelgestell<\/li>\n<li>Der massive Lagerfu\u00df aus Gusseisen hat sich gel\u00f6st, das Perforiermesser wackelt<\/li>\n<li>Synchronisationsfehler zwischen dem SPS-Programm zum Zuschneiden und dem zum Zur\u00fcckspulen<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Schneidklingen sch\u00e4rfen oder austauschen, horizontale Position des Schneidwerkzeugs kalibrieren<\/li>\n<li>Jumbo-Rollen neu positionieren, die Verriegelung des abnehmbaren Abwickelgestells reparieren<\/li>\n<li>Alle Befestigungsschrauben des Lagergestells aus Gusseisen festziehen<\/li>\n<li>SPS-Synchronisationsparameter f\u00fcr das Kantenbeschneiden und Verkleben zur\u00fccksetzen<\/li>\n<\/ul>\n<h2><strong>4. Fehlerhafte Endversiegelung, fehlender Papierstreifen von 10\u201320 mm L\u00e4nge<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Klebstoffpumpe verstopft, D\u00fcse verstopft<\/li>\n<li>St\u00f6rung der synchronen SPS-Zeitsteuerung beim Zuschneiden, Kleben und Versiegeln<\/li>\n<li>Der Druck im Luftzylinder reicht zum Andr\u00fccken des Heckteils nicht aus<\/li>\n<li>Verschlissenes Magnetventil f\u00fcr Klebstoffspray<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Reinigen Sie die Klebstoffleitung und die Spr\u00fchd\u00fcsen t\u00e4glich, um Verstopfungen durch erstarrten Klebstoff zu vermeiden.<\/li>\n<li>Die Parameter f\u00fcr den synchronen Betrieb der HMI neu kalibrieren<\/li>\n<li>Stellen Sie den Ausgangsdruck des Luftkompressors auf den Standardwert von 0,6\u20130,8 MPa ein.<\/li>\n<li>Das in die Jahre gekommene Magnetventil f\u00fcr die Klebstoffsteuerung austauschen<\/li>\n<\/ul>\n<h2><strong>5. St\u00f6rung beim automatischen Abwerfen der Papierh\u00fclsen<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Aufbewahrungsbeh\u00e4lter f\u00fcr Papierrollen, der durch verformte Pappr\u00f6hren verstopft ist<\/li>\n<li>Luftdruckmangel im Schlauchzufuhrzylinder<\/li>\n<li>Sensorfehler der SPS bei der Rohrpositionserkennung<\/li>\n<li>Durch lang anhaltende Vibrationen verformte Rohrschiene<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Unregelm\u00e4\u00dfig verformte Papierrollen aus dem Lagerbeh\u00e4lter entfernen<\/li>\n<li>Luftdruck im Verst\u00e4rkerzylinder erh\u00f6hen und die Luftleitungen auf Undichtigkeiten pr\u00fcfen<\/li>\n<li>Reinigen Sie die Linse des fotoelektrischen Sensors oder tauschen Sie einen besch\u00e4digten Sensor aus<\/li>\n<li>Verformte Gleitschiene begradigen, St\u00fctze aus Vierkantstahl verst\u00e4rken<\/li>\n<\/ul>\n<h2><strong>6. Pr\u00e4gemuster: Unscharfe, unebene Textur<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Verschlei\u00df der Pr\u00e4gewalzenoberfl\u00e4che oder Schmutzablagerungen<\/li>\n<li>Der Druck des Pr\u00e4gewalzen ist auf der linken und rechten Seite ungleichm\u00e4\u00dfig<\/li>\n<li>Schwankende R\u00fcckspulgeschwindigkeit aufgrund eines instabilen Frequenzumrichters<\/li>\n<li>Eine Abweichung der Papierbahn f\u00fchrt dazu, dass die Pr\u00e4gung teilweise fehlt<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Reinigen Sie die Oberfl\u00e4che der Pr\u00e4gewalze regelm\u00e4\u00dfig und reparieren Sie abgenutzte Walzenoberfl\u00e4chen.<\/li>\n<li>Den Zylinderdruck der Pr\u00e4geeinheit links und rechts ausgleichen<\/li>\n<li>Fehlerbehebung am VFD-Frequenzumrichter zur Stabilisierung der Laufdrehzahl<\/li>\n<li>Kalibrierung des Sensors zur Korrektur von Papierabweichungen<\/li>\n<\/ul>\n<h2><strong>7. Ausfall der CNC-SPS- und Touchscreen-Steuerung<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Staub und Papierschnipsel gelangen in den SPS-Schaltschrank, Kurzschluss<\/li>\n<li>Die Verkabelung des Touchscreens ist locker oder besch\u00e4digt<\/li>\n<li>Auswirkungen einer \u00dcberspannung auf einen Regler ohne Spannungsstabilisator<\/li>\n<li>Programmparameter nach Stromausfall verloren gegangen<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Reinigen Sie den Schaltschrank w\u00f6chentlich und statten Sie ihn mit einer staubdichten Schrankt\u00fcr aus.<\/li>\n<li>Lose Kabel wieder anschlie\u00dfen, defekte Touchscreen-Kabel austauschen<\/li>\n<li>Installation eines industriellen Spannungsstabilisators f\u00fcr die gesamte Produktionslinie<\/li>\n<li>Speichern Sie die Sicherungsdatei des Parameterprogramms auf dem Computer, um eine schnelle Wiederherstellung zu erm\u00f6glichen<\/li>\n<\/ul>\n<h2><strong>8. Ungew\u00f6hnliche Vibrationen und laute Laufger\u00e4usche<\/strong><\/h2>\n<h3><strong>Hauptursachen<\/strong><\/h3>\n<ol>\n<li>Befestigungsschrauben des massiven Gusseisen-Lagerfu\u00dfes haben sich gel\u00f6st<\/li>\n<li>Mangel an Schmier\u00f6l im Lager oder Lagerverschlei\u00df<\/li>\n<li>Durch schwere Last verformte Maschinenkopf aus Vierkantstahl<\/li>\n<li>Unausgewogene Drehung der Jumbo-Mutterrolle<\/li>\n<\/ol>\n<h3><strong>L\u00f6sungen<\/strong><\/h3>\n<ul>\n<li>Alle Befestigungsschrauben des Rahmens am Lagerfu\u00df des Perforiermessers festziehen<\/li>\n<li>F\u00fcllen Sie monatlich lebensmitteltaugliches Schmiermittel in alle W\u00e4lzlager ein<\/li>\n<li>Verst\u00e4rkung der Konstruktion eines Mechanikkopfes aus verformtem Vierkantstahl<\/li>\n<li>Jumbo-Rolle vor dem Einbau in den Abwickelst\u00e4nder ausbalancieren<\/li>\n<\/ul>\n<h2>9.\u00a0<strong>Tipps zur t\u00e4glichen Wartung zur Senkung der Fehlerquote bei Aufwicklern<\/strong><\/h2>\n<ol>\n<li>Schmieren Sie alle Lager, Wellen und beweglichen Teile des Zylinders alle 8 Arbeitsstunden.<\/li>\n<li>Das Klebstoff-Spr\u00fchsystem, das Schneidmesser und die Pr\u00e4gewalze t\u00e4glich vor dem Abschalten der Maschine reinigen<\/li>\n<li>Entfernen Sie Papierreste aus dem SPS-Schaltschrank, um einen Stromkreisausfall zu vermeiden.<\/li>\n<li>\u00dcberpr\u00fcfen Sie jeden Morgen den Druck des Luftkompressors und die Luftleitungen auf Undichtigkeiten.<\/li>\n<li>Sichern Sie monatlich alle SPS-Produktionsparameter, um Datenverluste zu vermeiden.<\/li>\n<li>\u00dcberpr\u00fcfen Sie w\u00f6chentlich das U-Profil-Gestell und den Vierkantstahlkopf auf lose Schrauben.<\/li>\n<\/ol>\n<h2><strong>10. <\/strong><strong>H\u00e4ufig gestellte Fragen zu <a href=\"https:\/\/youtu.be\/Su85wgG-YZQ\">Toilettenpapier-Herstellungsmaschine<\/a> Fehlfunktionen<\/strong><\/h2>\n<h3><strong>Frage 1: Warum lockern sich fertige Toilettenpapierrollen einige Tage nach der Herstellung?<\/strong><\/h3>\n<p>A: Der Hauptgrund ist das Aufwickeln mit einheitlicher Spannung ohne das segmentierte Programm f\u00fcr feste und lockere Spannung \u00fcber die SPS. F\u00fchren Sie ein Upgrade durch oder aktivieren Sie die Funktion f\u00fcr segmentierte Spannung auf dem Touchscreen, um das Problem der Kerntrennung zu beheben.<\/p>\n<h3><strong>Frage 2: Das Papier rei\u00dft beim Aufwickeln mit hoher Geschwindigkeit h\u00e4ufig \u2013 wie l\u00e4sst sich das Problem schnell beheben?<\/strong><\/h3>\n<p>A: \u00dcberpr\u00fcfen Sie zun\u00e4chst, ob das Perforiermesser Grate aufweist und ob die Papierzuf\u00fchrwelle Reibung verursacht; senken Sie anschlie\u00dfend den Aufwickelspannungswert am HMI ab und verringern Sie den Pr\u00e4gungsdruck bei d\u00fcnnem Tissuepapier.<\/p>\n<h3><strong>Frage 3: Die Maschine kann Papierh\u00fclsen nicht automatisch zuf\u00fchren. Welche Teile m\u00fcssen \u00fcberpr\u00fcft werden?<\/strong><\/h3>\n<p>A: \u00dcberpr\u00fcfen Sie drei wesentliche Komponenten: den Druck des Luftzylinders f\u00fcr die Schlauchzuf\u00fchrung, den fotoelektrischen Sensor zur Schlauchpositionierung und die Verformung der F\u00fchrungsschiene f\u00fcr den Papierschlauch.<\/p>\n<h3><strong>Frage 4: Der Touchscreen reagiert nach einem Stromausfall nicht mehr. Ist die SPS defekt?<\/strong><\/h3>\n<p>A: Meistens liegt es an einem Parameterverlust oder einer losen Verkabelung. Laden Sie zun\u00e4chst das SPS-Backup-Programm neu und \u00fcberpr\u00fcfen Sie anschlie\u00dfend die Stromversorgung des Touchscreens; nur selten liegt ein Hardware-Schaden an der Steuerung vor.<\/p>\n<h2><strong>11.<\/strong><strong>\u00a0Professioneller Kundendienst von <a href=\"https:\/\/nrcmachine.com\">NRC-MASCHINE<\/a><\/strong><\/h2>\n<p>Sollten Sie auf komplexe St\u00f6rungen an Toilettenpapier-Aufwicklern sto\u00dfen, die sich nicht durch die t\u00e4gliche Wartung beheben lassen, wenden Sie sich jederzeit an das technische Team von NRC MACHINE:<br \/>\nHandy\/WhatsApp: +86 15254213289<br \/>\nE-Mail: <a href=\"mailto:james@nrcmachine.com\">james@nrcmachine.com<\/a><br \/>\nOffizielle Website: <a href=\"https:\/\/nrcmachine.com\">https:\/\/nrcmachine.com<\/a><br \/>\nWir bieten allen K\u00e4ufern von Produktionslinien zur Herstellung von Toilettenpapier einen 24-Stunden-Online-Fern-Debugging-Service f\u00fcr SPS-Steuerungen, die Lieferung von Ersatzteilen sowie einen Wartungsservice vor Ort im Ausland an.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Toilet Paper Making Machine Common Faults, Causes &amp; Troubleshooting 1. \u00a0Paper Breakage During Rewinding Main Causes Unstable tension parameter set on PLC touch screen; too tight paper web pulling force Perforating knife burrs, sharp edges scratch tissue paper Uneven unwinding resistance of parent tissue jumbo roll Paper threading shaft rusted or deformed, causing paper friction [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8097,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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