Automatic Toilet Paper Machine Production Line: From Jumbo Rolls To Small Rolls
Introduction
The automatic toilet paper machine production line efficiently transforms large jumbo rolls into consumer-sized toilet rolls. It integrates advanced automation for high-speed, consistent production.
Raw Material Loading
Jumbo rolls, typically 800–1200 mm in diameter, are loaded onto the unwinding shaft. Automatic clamping ensures stability during rotation.
Unwinding And Tension Control
The jumbo roll unwinds under precise tension control. Sensors maintain consistent paper feed, preventing breakage or slack.
Perforation Process
A rotary perforating unit creates evenly spaced perforation lines. Adjustable settings allow customization of sheet length per user demand.
Rewinding Onto Core
The perforated paper is wound onto cardboard cores. The machine accurately positions each core and starts rewinding at high speed.
Core Feeding System
Cores are automatically fed from a hopper. A servo-driven mechanism ensures precise alignment and consistent spacing.
Cutting And Separation
Once the roll reaches the preset diameter, a sharp cutting blade severs the paper. Completed rolls are separated and conveyed forward.
Counting And Stacking
An optical counter tracks the number of rolls. They are neatly stacked for downstream packaging, reducing manual labor.
Quality Inspection
Integrated cameras and sensors check roll diameter, perforation accuracy, and surface defects. Defective rolls are automatically rejected.
Packaging Preparation
Stacked rolls are transferred to a packaging line. Options include flow-wrapping or bulk packing, depending on market needs.
Machine Technical Parameter
| Modelo | 1880mm ~2200mm |
| Applicable Raw Paper | 2-3 plies 14~23g/㎡Wood pulp paper |
| Finshed product | Toilet rolls with core /without core |
| Raw Paper Width | Max 2200mm |
| Raw Paper Dia | 1300mm |
| Finished Size | Φ60~130 mm |
| Finished Core Dia | Φ35mm-Φ50mm |
| Raw Paper Core Dia | 3”(76.2 mm) |
| Perforation | Spiral perforating knife,Chain wheel positioning
|
| Production Speed | 200 m/min |
| Power | 12kw |
| Parameter Design | LCDTouch Screen |
| Control | PLC |
| Paper Feeding | 3 Unwinding stands,controlled by pneumatic |
| Air Pressure | 0.5 Mps |
| Power | 380V,50hz |
12.Control System
A central PLC and touchscreen interface manage all operations. Parameters such as speed, roll size, and count are easily adjustable.
Conclusion
This automatic toilet paper machine production line ensures high efficiency, minimal waste, and consistent quality. It’s ideal for large-scale tissue production with low operational cost.
