{"id":8092,"date":"2026-07-31T09:04:49","date_gmt":"2026-07-31T01:04:49","guid":{"rendered":"https:\/\/nrcmachine.com\/?p=8092"},"modified":"2026-07-31T10:55:15","modified_gmt":"2026-07-31T02:55:15","slug":"toilet-paper-making-machine-common-faults","status":"publish","type":"post","link":"https:\/\/nrcmachine.com\/es\/toilet-paper-making-machine-common-faults\/","title":{"rendered":"Aver\u00edas habituales en las m\u00e1quinas de fabricaci\u00f3n de papel higi\u00e9nico"},"content":{"rendered":"<h1><strong>Aver\u00edas habituales, causas y soluci\u00f3n de problemas de las m\u00e1quinas de fabricaci\u00f3n de papel higi\u00e9nico<\/strong><\/h1>\n<figure id=\"attachment_8097\" aria-describedby=\"caption-attachment-8097\" style=\"width: 771px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-8097\" src=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\" alt=\"Aver\u00edas habituales de la m\u00e1quina de fabricaci\u00f3n de papel higi\u00e9nico NRC MACHINE\" width=\"771\" height=\"433\" srcset=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp 1000w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-300x169.webp 300w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-768x432.webp 768w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-18x10.webp 18w\" sizes=\"(max-width: 771px) 100vw, 771px\" \/><\/a><figcaption id=\"caption-attachment-8097\" class=\"wp-caption-text\">Aver\u00edas habituales de la m\u00e1quina de fabricaci\u00f3n de papel higi\u00e9nico NRC MACHINE<\/figcaption><\/figure>\n<h2><strong>1. <\/strong><strong>\u00a0Rotura del papel durante el rebobinado<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Par\u00e1metro de tensi\u00f3n inestable configurado en la pantalla t\u00e1ctil del PLC; fuerza de tracci\u00f3n de la banda de papel demasiado elevada<\/li>\n<li>Las rebabas de la cuchilla perforadora y los bordes afilados rayan el papel de seda<\/li>\n<li>Resistencia desigual al desenrollado de un rollo gigante de tejido original<\/li>\n<li>El eje de alimentaci\u00f3n del papel est\u00e1 oxidado o deformado, lo que provoca ara\u00f1azos por fricci\u00f3n del papel<\/li>\n<li>Papel de seda fino y de bajo gramaje con una profundidad de relieve excesiva<\/li>\n<\/ol>\n<div class=\"ast-oembed-container\" style=\"height: 100%;\"><iframe title=\"NRCMACHINE.COM | L\u00ednea completa de m\u00e1quinas autom\u00e1ticas para la fabricaci\u00f3n de papel higi\u00e9nico \" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/Su85wgG-YZQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Ajusta el control de tensi\u00f3n del PLC al modo \u201cprimero apretar, luego aflojar\u201d.<\/li>\n<li>Afilar las cuchillas de corte y perforaci\u00f3n; sustituir los juegos de cuchillas desgastados<\/li>\n<li>Rellenar el cojinete del soporte de desenrollado y comprobar la presi\u00f3n de aire del cilindro<\/li>\n<li>Lijar o sustituir el eje de acero sin costura con rosca de papel que est\u00e9 oxidado<\/li>\n<li>Reducir la presi\u00f3n de gofrado en el caso de papel base ligero<\/li>\n<\/ul>\n<h2><strong>2. Desprendimiento del n\u00facleo de papel suelto y del rollo tras el almacenamiento<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Tensi\u00f3n constante \u00fanica sin control de tensi\u00f3n por segmentos mediante PLC<\/li>\n<li>Volumen insuficiente de pulverizaci\u00f3n de cola en la cola<\/li>\n<li>Desajuste entre el di\u00e1metro interior del tubo de papel y el mandril de bobinado<\/li>\n<li>Fallo del freno electr\u00f3nico, velocidad de rebobinado inestable<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Activar el programa de tensi\u00f3n segmentada en el controlador PLC del CNC<\/li>\n<li>Calibra la boquilla pulverizadora de cola para garantizar una capa uniforme de adhesivo<\/li>\n<li>Personaliza el mandril del tubo de papel seg\u00fan el tama\u00f1o de tu n\u00facleo de papel<\/li>\n<li>Revisar el variador de frecuencia y el sensor del freno electr\u00f3nico<\/li>\n<\/ul>\n<h2><strong>3. Recorte irregular de los bordes, lados irregulares del rollo<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Cuchilla de recorte roma o colocada de forma inclinada<\/li>\n<li>Carga descentrada del rollo jumbo principal en el bastidor de desenrollado<\/li>\n<li>La base del cojinete, de hierro fundido macizo, est\u00e1 suelta y la cuchilla perforadora vibra<\/li>\n<li>Error de sincronizaci\u00f3n entre el programa del PLC de recorte y el de rebobinado<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Afilar o sustituir las cuchillas de recorte; calibrar la posici\u00f3n horizontal de la cortadora<\/li>\n<li>Volver a colocar los rollos gigantes y arreglar el cierre de la rejilla de desenrollado desmontable<\/li>\n<li>Aprieta todos los pernos de fijaci\u00f3n de la base del cojinete de hierro fundido.<\/li>\n<li>Restablecer el par\u00e1metro s\u00edncrono del PLC para el recorte de bordes y el encolado<\/li>\n<\/ul>\n<h2><strong>4. Sellado del extremo defectuoso; falta un extremo de papel de entre 10 y 20 mm<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Bomba de pegamento atascada, boquilla obstruida<\/li>\n<li>Desajuste de sincronizaci\u00f3n del PLC en el proceso de recorte, encolado y sellado<\/li>\n<li>La presi\u00f3n del cilindro neum\u00e1tico es insuficiente para el prensado de la cola<\/li>\n<li>V\u00e1lvula solenoide del spray de pegamento desgastada<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Limpia a diario la tuber\u00eda de pegamento y las boquillas pulverizadoras para evitar obstrucciones causadas por el pegamento solidificado.<\/li>\n<li>Recalibrar los par\u00e1metros de funcionamiento s\u00edncrono de la interfaz hombre-m\u00e1quina (HMI)<\/li>\n<li>Ajusta la presi\u00f3n de salida del compresor de aire al valor est\u00e1ndar de 0,6-0,8 MPa.<\/li>\n<li>Sustituir la v\u00e1lvula solenoide de control de pegamento, que est\u00e1 desgastada<\/li>\n<\/ul>\n<h2><strong>5. Fallo en el sistema autom\u00e1tico de suelta de tubos de papel<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Contenedor de almacenamiento de tubos de papel atascado por tubos de cart\u00f3n deformados<\/li>\n<li>Falta de presi\u00f3n de aire en el cilindro de alimentaci\u00f3n por tubo<\/li>\n<li>Fallo del sensor del PLC para la detecci\u00f3n de la posici\u00f3n del tubo<\/li>\n<li>Gu\u00eda de deslizamiento tubular deformada por la vibraci\u00f3n prolongada<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Retirar los tubos de papel deformados o con irregularidades del contenedor de almacenamiento<\/li>\n<li>Aumenta la presi\u00f3n de aire del cilindro y comprueba si hay fugas en la tuber\u00eda de aire<\/li>\n<li>Limpia la lente del sensor fotoel\u00e9ctrico o sustituye el sensor si est\u00e1 da\u00f1ado.<\/li>\n<li>Enderezar el carril deslizante deformado y reforzar el soporte de la cremallera de acero cuadrada<\/li>\n<\/ul>\n<h2><strong>6. Patr\u00f3n en relieve con textura difusa y irregular<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Desgaste de la superficie del rodillo de gofrado o acumulaci\u00f3n de suciedad<\/li>\n<li>La presi\u00f3n del cilindro de gofrado no es uniforme en los lados izquierdo y derecho<\/li>\n<li>La velocidad de rebobinado var\u00eda debido a la inestabilidad del convertidor de frecuencia<\/li>\n<li>La desviaci\u00f3n de la banda de papel provoca que falte parte del relieve<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Limpia con regularidad la superficie del rodillo de estampado y repara la superficie desgastada del rodillo.<\/li>\n<li>Equilibrar la presi\u00f3n de los cilindros izquierdo y derecho de la unidad de estampado<\/li>\n<li>Realizar la puesta a punto del convertidor de frecuencia VFD para estabilizar la velocidad de funcionamiento<\/li>\n<li>Calibrar el sensor de correcci\u00f3n de la desviaci\u00f3n del papel<\/li>\n<\/ul>\n<h2><strong>7. Fallo del control CNC, del PLC y de la pantalla t\u00e1ctil<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Polvo y trozos de papel que se cuelan en el armario de control del PLC, cortocircuito<\/li>\n<li>El cableado de la pantalla t\u00e1ctil est\u00e1 suelto o da\u00f1ado<\/li>\n<li>Efecto de la sobretensi\u00f3n en un regulador sin estabilizador de tensi\u00f3n<\/li>\n<li>P\u00e9rdida de los par\u00e1metros del programa tras un corte de corriente<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Limpia el armario de control una vez a la semana y instala una puerta antipolvo en el armario.<\/li>\n<li>Vuelve a conectar los cables sueltos y sustituye los cables de la pantalla t\u00e1ctil que est\u00e9n rotos<\/li>\n<li>Instalar un estabilizador de tensi\u00f3n industrial para toda la l\u00ednea de producci\u00f3n<\/li>\n<li>Guarda el archivo de copia de seguridad del programa de par\u00e1metros en el ordenador para poder recuperarlo r\u00e1pidamente<\/li>\n<\/ul>\n<h2><strong>8. Vibraciones anormales y ruido de funcionamiento elevado<\/strong><\/h2>\n<h3><strong>Causas principales<\/strong><\/h3>\n<ol>\n<li>Se han aflojado los pernos de fijaci\u00f3n de la base del cojinete de hierro fundido macizo<\/li>\n<li>Falta de aceite lubricante en el rodamiento o desgaste del rodamiento<\/li>\n<li>Clavija de acero cuadrada deformada por una carga pesada<\/li>\n<li>Rotaci\u00f3n desequilibrada del rollo principal jumbo<\/li>\n<\/ol>\n<h3><strong>Soluciones<\/strong><\/h3>\n<ul>\n<li>Aprieta todos los pernos fijos del bastidor de la base del cojinete de la cuchilla perforadora.<\/li>\n<li>Rellena mensualmente todos los rodamientos con lubricante apto para uso alimentario.<\/li>\n<li>Estructura de la cabeza de m\u00e1quina de acero cuadrado deformado reforzado<\/li>\n<li>Equilibra el rollo gigante antes de colocarlo en el soporte de desenrollado<\/li>\n<\/ul>\n<h2>9.\u00a0<strong>Consejos de mantenimiento diario para reducir la tasa de aver\u00edas de la rebobinadora<\/strong><\/h2>\n<ol>\n<li>Lubricar todos los cojinetes, ejes y piezas m\u00f3viles del cilindro cada 8 horas de trabajo.<\/li>\n<li>Limpiar diariamente el sistema de pulverizaci\u00f3n de cola, la cuchilla de recorte y el rodillo de estampado antes de apagar la m\u00e1quina.<\/li>\n<li>Retira los restos de papel del interior del armario el\u00e9ctrico del PLC para evitar fallos en los circuitos.<\/li>\n<li>Comprueba cada ma\u00f1ana la presi\u00f3n del compresor de aire y si hay fugas en la tuber\u00eda de aire.<\/li>\n<li>Realiza una copia de seguridad mensual de todos los par\u00e1metros de producci\u00f3n del PLC para evitar la p\u00e9rdida de datos.<\/li>\n<li>Revisa semanalmente la estructura de perfil en U y el cabezal de perfil cuadrado para comprobar que no haya tornillos sueltos.<\/li>\n<\/ol>\n<h2><strong>10. <\/strong><strong>Preguntas frecuentes sobre <a href=\"https:\/\/youtu.be\/Su85wgG-YZQ\">M\u00e1quinas para hacer papel higi\u00e9nico<\/a> Aver\u00edas<\/strong><\/h2>\n<h3><strong>P1: \u00bfPor qu\u00e9 los rollos de papel higi\u00e9nico terminados se aflojan varios d\u00edas despu\u00e9s de su fabricaci\u00f3n?<\/strong><\/h3>\n<p>R: La causa principal es el rebobinado con tensi\u00f3n \u00fanica, sin el programa de tensi\u00f3n segmentada (apretada-suelta) del PLC. Actualice o active la funci\u00f3n de tensi\u00f3n segmentada en la pantalla t\u00e1ctil para solucionar la separaci\u00f3n del n\u00facleo.<\/p>\n<h3><strong>Pregunta 2: El papel se rompe con frecuencia durante el rebobinado a alta velocidad, \u00bfc\u00f3mo se puede solucionar r\u00e1pidamente?<\/strong><\/h3>\n<p>R: En primer lugar, comprueba si hay rebabas en la cuchilla perforadora y la fricci\u00f3n en el eje de alimentaci\u00f3n del papel; a continuaci\u00f3n, reduce el valor de tensi\u00f3n de rebobinado en la interfaz HMI y disminuye la presi\u00f3n de gofrado para el papel de seda fino.<\/p>\n<h3><strong>Pregunta 3: La m\u00e1quina no puede alimentar autom\u00e1ticamente los tubos de papel, \u00bfqu\u00e9 piezas hay que revisar?<\/strong><\/h3>\n<p>R: Comprueba tres elementos fundamentales: la presi\u00f3n del cilindro neum\u00e1tico de alimentaci\u00f3n de tubos, el sensor fotoel\u00e9ctrico de posici\u00f3n del tubo y la deformaci\u00f3n del carril de deslizamiento del tubo de papel.<\/p>\n<h3><strong>Pregunta 4: La pantalla t\u00e1ctil no responde tras un corte de corriente, \u00bfse ha estropeado el PLC?<\/strong><\/h3>\n<p>R: En la mayor\u00eda de los casos se debe a la p\u00e9rdida de par\u00e1metros o a un cableado suelto. Vuelve a cargar primero el programa de respaldo del PLC y, a continuaci\u00f3n, comprueba el cableado de alimentaci\u00f3n de la pantalla t\u00e1ctil; rara vez se trata de un da\u00f1o en el hardware del controlador.<\/p>\n<h2><strong>11.<\/strong><strong>\u00a0Servicio posventa profesional de <a href=\"https:\/\/nrcmachine.com\">NRC MACHINE<\/a><\/strong><\/h2>\n<p>Si se encuentra con aver\u00edas complejas en el rebobinador de papel higi\u00e9nico que no se puedan solucionar con el mantenimiento diario, p\u00f3ngase en contacto con el equipo t\u00e9cnico de NRC MACHINE en cualquier momento:<br \/>\nM\u00f3vil\/WhatsApp: +86 15254213289<br \/>\nCorreo electr\u00f3nico: <a href=\"mailto:james@nrcmachine.com\">james@nrcmachine.com<\/a><br \/>\nP\u00e1gina web oficial: <a href=\"https:\/\/nrcmachine.com\">https:\/\/nrcmachine.com<\/a><br \/>\nOfrecemos servicios de depuraci\u00f3n remota en l\u00ednea de PLC las 24 horas del d\u00eda, suministro de piezas de recambio y servicio de mantenimiento in situ en el extranjero para todos los compradores de l\u00edneas de producci\u00f3n de papel higi\u00e9nico.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Toilet Paper Making Machine Common Faults, Causes &amp; Troubleshooting 1. \u00a0Paper Breakage During Rewinding Main Causes Unstable tension parameter set on PLC touch screen; too tight paper web pulling force Perforating knife burrs, sharp edges scratch tissue paper Uneven unwinding resistance of parent tissue jumbo roll Paper threading shaft rusted or deformed, causing paper friction [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8097,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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