{"id":8092,"date":"2026-07-31T09:04:49","date_gmt":"2026-07-31T01:04:49","guid":{"rendered":"https:\/\/nrcmachine.com\/?p=8092"},"modified":"2026-07-31T10:55:15","modified_gmt":"2026-07-31T02:55:15","slug":"toilet-paper-making-machine-common-faults","status":"publish","type":"post","link":"https:\/\/nrcmachine.com\/id\/toilet-paper-making-machine-common-faults\/","title":{"rendered":"Masalah Umum pada Mesin Pembuat Kertas Toilet"},"content":{"rendered":"<h1><strong>Masalah Umum, Penyebab, dan Cara Mengatasi Masalah pada Mesin Pembuat Kertas Toilet<\/strong><\/h1>\n<figure id=\"attachment_8097\" aria-describedby=\"caption-attachment-8097\" style=\"width: 771px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-8097\" src=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\" alt=\"Masalah Umum pada Mesin Pembuat Kertas Toilet NRC MACHINE\" width=\"771\" height=\"433\" srcset=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp 1000w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-300x169.webp 300w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-768x432.webp 768w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-18x10.webp 18w\" sizes=\"(max-width: 771px) 100vw, 771px\" \/><\/a><figcaption id=\"caption-attachment-8097\" class=\"wp-caption-text\">Masalah Umum pada Mesin Pembuat Kertas Toilet NRC MACHINE<\/figcaption><\/figure>\n<h2><strong>1. <\/strong><strong>\u00a0Kerusakan Kertas Selama Proses Penggulungan Ulang<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Parameter tegangan yang tidak stabil diatur pada layar sentuh PLC; gaya tarik lembaran kertas terlalu kuat<\/li>\n<li>Sisa-sisa potongan pisau berlubang, tepi tajamnya menggores kertas tisu<\/li>\n<li>Ketidakmerataan resistansi pelepasan gulungan jumbo jaringan induk<\/li>\n<li>Poros pemasukan kertas berkarat atau berubah bentuk, sehingga menyebabkan goresan akibat gesekan kertas<\/li>\n<li>Kertas tisu tipis dengan berat gram rendah dan kedalaman embossing yang berlebihan<\/li>\n<\/ol>\n<div class=\"ast-oembed-container\" style=\"height: 100%;\"><iframe title=\"NRCMACHINE.COM | Lini Mesin Pembuat Kertas Toilet Otomatis Penuh \" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/Su85wgG-YZQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Sesuaikan pengaturan tegangan PLC ke mode \u201cketat dulu, longgar kemudian\u201d<\/li>\n<li>Pisau pemotong berlubang buatan Polandia, ganti set pisau yang sudah aus<\/li>\n<li>Isi ulang pelumas bantalan dudukan pelepasan, periksa tekanan udara silinder<\/li>\n<li>Giling atau ganti poros ulir kertas baja tanpa sambungan yang berkarat<\/li>\n<li>Kurangi tekanan embossing untuk kertas dasar yang ringan<\/li>\n<\/ul>\n<h2><strong>2. Inti Kertas yang Longgar &amp; Terlepasnya Lapisan Gulungan setelah Penyimpanan<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Tegangan konstan tunggal tanpa pengendalian tegangan PLC bertahap<\/li>\n<li>Volume penyemprotan lem ekor tidak mencukupi<\/li>\n<li>Ketidaksesuaian diameter dalam tabung kertas dengan mandrel penggulung<\/li>\n<li>Kegagalan rem elektronik, kecepatan penggulungan kembali yang tidak stabil<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Aktifkan program tegangan tersegmentasi pada pengendali PLC CNC<\/li>\n<li>Kalibrasi nosel semprotan lem untuk memastikan lapisan lem yang merata<\/li>\n<li>Sesuaikan mandrel tabung kertas sesuai dengan ukuran inti kertas Anda<\/li>\n<li>Periksa penggerak frekuensi variabel dan sensor rem elektronik<\/li>\n<\/ul>\n<h2><strong>3. Pemotongan tepi yang tidak rata, sisi gulungan yang bergerigi<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Pisau pemotong tumpul atau terpasang miring<\/li>\n<li>Pemuatan offset gulungan jumbo induk pada rak pembuka gulungan<\/li>\n<li>Dasar bantalan dari besi cor padat terlepas, pisau berlubang bergetar<\/li>\n<li>Kesalahan sinkronisasi antara program PLC pemotongan dan penggulungan ulang<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Asah atau ganti pisau pemotong, kalibrasi posisi horizontal pemotong<\/li>\n<li>Atur ulang posisi gulungan jumbo, perbaiki pengunci rak penggulung yang dapat dilepas<\/li>\n<li>Kencangkan semua baut pengencang alas bantalan besi cor<\/li>\n<li>Atur ulang parameter sinkron PLC untuk pemotongan tepi &amp; perekatan<\/li>\n<\/ul>\n<h2><strong>4. Penyegelan Ujung Gagal, Ujung Kertas Berukuran 10\u201320 mm Hilang<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Pompa lem tersumbat, nosel tersumbat<\/li>\n<li>Gangguan sinkronisasi PLC pada proses pemotongan-perekatan-penyegelan<\/li>\n<li>Tekanan silinder udara tidak mencukupi untuk menekan bagian ekor<\/li>\n<li>Katup solenoid semprotan lem yang aus<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Bersihkan saluran lem dan nosel semprot setiap hari untuk mencegah penyumbatan akibat lem yang mengeras<\/li>\n<li>Kalibrasi ulang parameter operasi sinkron HMI<\/li>\n<li>Sesuaikan tekanan keluaran kompresor udara sesuai standar 0,6\u20130,8 MPa<\/li>\n<li>Ganti katup solenoid pengatur lem yang sudah usang<\/li>\n<\/ul>\n<h2><strong>5. Gangguan pada Sistem Penurunan Tabung Kertas Otomatis<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Tempat penyimpanan tabung kertas tersumbat oleh tabung karton yang berubah bentuk<\/li>\n<li>Tekanan udara pada silinder sistem pemberian makan melalui selang tidak mencukupi<\/li>\n<li>Kegagalan sensor PLC untuk deteksi posisi tabung<\/li>\n<li>Rel seluncur tabung yang mengalami deformasi akibat getaran dalam jangka panjang<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Singkirkan tabung kertas yang bentuknya tidak beraturan dari tempat penyimpanan<\/li>\n<li>Tingkatkan tekanan udara pada silinder dan periksa kebocoran pada saluran udara<\/li>\n<li>Bersihkan lensa sensor fotoelektrik atau ganti sensor yang rusak<\/li>\n<li>Luruskan rel geser yang bengkok, perkuat penyangga rak baja persegi<\/li>\n<\/ul>\n<h2><strong>6. Pola Embossing dengan Tekstur yang Kabur dan Tidak Rata<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Keausan permukaan rol embossing atau penumpukan kotoran<\/li>\n<li>Tekanan silinder embossing tidak seragam di sisi kiri dan kanan<\/li>\n<li>Kecepatan pemutaran ulang berfluktuasi akibat konverter frekuensi yang tidak stabil<\/li>\n<li>Penyimpangan lintasan kertas menyebabkan embossing tidak tercetak secara menyeluruh<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Bersihkan permukaan rol embossing secara teratur, perbaiki permukaan rol yang aus<\/li>\n<li>Menyeimbangkan tekanan silinder kiri-kanan pada unit embossing<\/li>\n<li>Melakukan debug pada konverter frekuensi VFD untuk menstabilkan kecepatan putaran<\/li>\n<li>Kalibrasi sensor koreksi penyimpangan kertas<\/li>\n<\/ul>\n<h2><strong>7. Gangguan pada Sistem Kontrol CNC, PLC, dan Layar Sentuh<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Debu dan potongan kertas yang masuk ke dalam kabinet kontrol PLC, korsleting<\/li>\n<li>Kabel layar sentuh longgar atau rusak<\/li>\n<li>Dampak tegangan berlebih pada pengatur tanpa stabilisator tegangan<\/li>\n<li>Parameter program hilang setelah terjadi pemadaman listrik<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Bersihkan lemari kontrol setiap minggu, dan pasang pintu lemari yang tahan debu<\/li>\n<li>Pasang kembali kabel yang longgar, ganti kabel layar sentuh yang putus<\/li>\n<li>Pasang stabilisator tegangan industri untuk seluruh lini produksi<\/li>\n<li>Simpan berkas cadangan parameter program di komputer untuk pemulihan cepat<\/li>\n<\/ul>\n<h2><strong>8. Getaran yang Tidak Normal &amp; Suara Mesin yang Keras<\/strong><\/h2>\n<h3><strong>Penyebab Utama<\/strong><\/h3>\n<ol>\n<li>Baut pengencang alas bantalan dari besi cor padat kendur<\/li>\n<li>Bantalan kekurangan oli pelumas atau bantalan aus<\/li>\n<li>Kepala mesin baja persegi yang berubah bentuk akibat beban berat<\/li>\n<li>Rotasi gulungan induk jumbo yang tidak seimbang<\/li>\n<\/ol>\n<h3><strong>Solusi<\/strong><\/h3>\n<ul>\n<li>Kencangkan semua baut rangka tetap pada alas bantalan pisau perforasi<\/li>\n<li>Isi pelumas yang aman untuk makanan ke semua bantalan gelinding setiap bulan<\/li>\n<li>Memperkuat struktur kepala mesin dari baja persegi yang telah mengalami deformasi<\/li>\n<li>Seimbangkan gulungan jumbo sebelum memasangnya di rak penggulung<\/li>\n<\/ul>\n<h2>9.\u00a0<strong>Tips Perawatan Harian untuk Mengurangi Tingkat Kerusakan Mesin Penggulung Ulang<\/strong><\/h2>\n<ol>\n<li>Lumasi semua bantalan, poros, dan bagian-bagian bergerak silinder setiap 8 jam kerja<\/li>\n<li>Bersihkan sistem semprotan lem, pisau pemotong, dan rol embossing setiap hari sebelum mesin dimatikan<\/li>\n<li>Bersihkan potongan-potongan kertas di dalam kabinet listrik PLC untuk mencegah terjadinya gangguan pada sirkuit<\/li>\n<li>Periksa tekanan kompresor udara dan kebocoran pada saluran udara setiap pagi<\/li>\n<li>Lakukan pencadangan semua parameter produksi PLC setiap bulan untuk mencegah kehilangan data<\/li>\n<li>Periksa rak baja kanal dan ujung baja persegi untuk memastikan tidak ada baut yang longgar setiap minggu<\/li>\n<\/ol>\n<h2><strong>10. <\/strong><strong>Pertanyaan yang Sering Diajukan Tentang <a href=\"https:\/\/youtu.be\/Su85wgG-YZQ\">Mesin Pembuat Kertas Toilet<\/a> Gangguan<\/strong><\/h2>\n<h3><strong>Pertanyaan 1: Mengapa gulungan tisu toilet yang sudah jadi menjadi longgar beberapa hari setelah diproduksi?<\/strong><\/h3>\n<p>A: Penyebab utamanya adalah proses penggulungan ulang dengan tegangan tunggal tanpa program tegangan bertahap (ketat-longgar) yang dikendalikan oleh PLC. Lakukan pembaruan atau aktifkan fungsi tegangan bertahap pada layar sentuh untuk mengatasi masalah pemisahan inti.<\/p>\n<h3><strong>Pertanyaan 2: Kertas sering putus saat penggulungan ulang dengan kecepatan tinggi, bagaimana cara memperbaikinya dengan cepat?<\/strong><\/h3>\n<p>A: Pertama, periksa apakah ada gerinda pada pisau perforasi dan gesekan pada poros pemasukan kertas; kemudian kurangi nilai tegangan penggulungan ulang pada HMI, serta kurangi tekanan embossing untuk kertas tisu tipis.<\/p>\n<h3><strong>Pertanyaan 3: Mesin tidak dapat memasukkan tabung kertas secara otomatis, bagian mana saja yang perlu diperiksa?<\/strong><\/h3>\n<p>A: Periksa tiga bagian utama: tekanan silinder udara pada tabung pengumpan, sensor fotoelektrik posisi tabung, dan deformasi rel geser tabung kertas.<\/p>\n<h3><strong>Pertanyaan 4: Layar sentuh tidak merespons setelah listrik padam, apakah PLC-nya rusak?<\/strong><\/h3>\n<p>A: Biasanya disebabkan oleh hilangnya parameter atau kabel yang longgar. Silakan muat ulang program cadangan PLC terlebih dahulu, lalu periksa kabel daya layar sentuh; kerusakan perangkat keras pengontrol jarang terjadi.<\/p>\n<h2><strong>11.<\/strong><strong>\u00a0Layanan Purna Jual Profesional dari <a href=\"https:\/\/nrcmachine.com\">MESIN NRC<\/a><\/strong><\/h2>\n<p>Jika Anda mengalami masalah kompleks pada mesin penggulung kembali tisu toilet yang tidak dapat diatasi melalui perawatan rutin, silakan hubungi tim teknis NRC MACHINE kapan saja:<br \/>\nPonsel\/WhatsApp: +86 15254213289<br \/>\nEmail: <a href=\"mailto:james@nrcmachine.com\">james@nrcmachine.com<\/a><br \/>\nSitus web resmi: <a href=\"https:\/\/nrcmachine.com\">https:\/\/nrcmachine.com<\/a><br \/>\nKami menyediakan layanan pemecahan masalah PLC jarak jauh secara online selama 24 jam, penyediaan suku cadang, serta layanan pemeliharaan di lokasi pelanggan di luar negeri bagi semua pembeli lini produksi kertas toilet.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Toilet Paper Making Machine Common Faults, Causes &amp; Troubleshooting 1. \u00a0Paper Breakage During Rewinding Main Causes Unstable tension parameter set on PLC touch screen; too tight paper web pulling force Perforating knife burrs, sharp edges scratch tissue paper Uneven unwinding resistance of parent tissue jumbo roll Paper threading shaft rusted or deformed, causing paper friction [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8097,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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