{"id":8092,"date":"2026-07-31T09:04:49","date_gmt":"2026-07-31T01:04:49","guid":{"rendered":"https:\/\/nrcmachine.com\/?p=8092"},"modified":"2026-07-31T10:55:15","modified_gmt":"2026-07-31T02:55:15","slug":"toilet-paper-making-machine-common-faults","status":"publish","type":"post","link":"https:\/\/nrcmachine.com\/pl\/toilet-paper-making-machine-common-faults\/","title":{"rendered":"Typowe usterki maszyn do produkcji papieru toaletowego"},"content":{"rendered":"<h1><strong>Typowe usterki maszyn do produkcji papieru toaletowego, ich przyczyny i sposoby usuwania<\/strong><\/h1>\n<figure id=\"attachment_8097\" aria-describedby=\"caption-attachment-8097\" style=\"width: 771px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-8097\" src=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp\" alt=\"Typowe usterki maszyny do produkcji papieru toaletowego NRC MACHINE\" width=\"771\" height=\"433\" srcset=\"https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults.webp 1000w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-300x169.webp 300w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-768x432.webp 768w, https:\/\/nrcmachine.com\/wp-content\/uploads\/2026\/07\/toilet-paper-making-machine-common-faults-18x10.webp 18w\" sizes=\"(max-width: 771px) 100vw, 771px\" \/><\/a><figcaption id=\"caption-attachment-8097\" class=\"wp-caption-text\">Typowe usterki maszyny do produkcji papieru toaletowego NRC MACHINE<\/figcaption><\/figure>\n<h2><strong>1. <\/strong><strong>\u00a0P\u0119kni\u0119cie papieru podczas przewijania<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Na ekranie dotykowym sterownika PLC ustawiono niestabilny parametr napi\u0119cia; si\u0142a naci\u0105gu wst\u0119gi papieru jest zbyt du\u017ca<\/li>\n<li>Zadziory na no\u017cu perforuj\u0105cym i ostre kraw\u0119dzie rysuj\u0105 bibu\u0142k\u0119<\/li>\n<li>Nier\u00f3wnomierny op\u00f3r rozwijania si\u0119 jumbo-rolki materia\u0142u macierzystego<\/li>\n<li>Wa\u0142ek do podawania papieru zardzewia\u0142 lub uleg\u0142 odkszta\u0142ceniu, co spowodowa\u0142o zarysowania wynikaj\u0105ce z tarcia papieru<\/li>\n<li>Cienki papier bibu\u0142kowy o niskiej gramaturze z nadmiern\u0105 g\u0142\u0119boko\u015bci\u0105 t\u0142oczenia<\/li>\n<\/ol>\n<div class=\"ast-oembed-container\" style=\"height: 100%;\"><iframe title=\"NRCMACHINE.COM | W pe\u0142ni zautomatyzowana linia do produkcji papieru toaletowego \" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/Su85wgG-YZQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Ustaw sterowanie napi\u0119ciem w sterowniku PLC w trybie \u201cnajpierw mocno, potem lu\u017aniej\u201d<\/li>\n<li>Polskie ostrza do ci\u0119cia perforacyjnego \u2013 wymiana zu\u017cytych zestaw\u00f3w no\u017cy<\/li>\n<li>Uzupe\u0142ni\u0107 p\u0142yn w \u0142o\u017cysku stojaka rozwijaj\u0105cego, sprawdzi\u0107 ci\u015bnienie powietrza w cylindrze<\/li>\n<li>Zeszlifowa\u0107 lub wymieni\u0107 zardzewia\u0142y bezszwowy stalowy wa\u0142ek z gwintem papierowym<\/li>\n<li>Zmniejsz nacisk t\u0142oczenia w przypadku lekkiego papieru bazowego<\/li>\n<\/ul>\n<h2><strong>2. Rozlu\u017anienie rdzenia papierowego i rozwarstwienie rolki po przechowywaniu<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Jednolite, sta\u0142e napi\u0119cie bez segmentowej regulacji napi\u0119cia za pomoc\u0105 sterownika PLC<\/li>\n<li>Niewystarczaj\u0105ca obj\u0119to\u015b\u0107 rozpylanego kleju w cz\u0119\u015bci ogonowej<\/li>\n<li>Niezgodno\u015b\u0107 \u015brednicy wewn\u0119trznej tekturowej tuby z trzpieniem nawijaj\u0105cym<\/li>\n<li>Awaria uk\u0142adu elektronicznego hamulca, niestabilna pr\u0119dko\u015b\u0107 przewijania<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>W\u0142\u0105cz program napinania segmentowego w sterowniku PLC maszyny CNC<\/li>\n<li>Nale\u017cy wyregulowa\u0107 dysz\u0119 rozpylaj\u0105c\u0105 klej, aby zapewni\u0107 r\u00f3wnomiern\u0105 warstw\u0119 kleju<\/li>\n<li>Dostosuj trzpie\u0144 do tuby papierowej do rozmiaru rdzenia papierowego<\/li>\n<li>Sprawdzi\u0107 przetwornic\u0119 cz\u0119stotliwo\u015bci oraz czujnik hamulca elektronicznego<\/li>\n<\/ul>\n<h2><strong>3. Nier\u00f3wne przyci\u0119cie kraw\u0119dzi, postrz\u0119pione boki rolki<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>T\u0119pe ostrze lub przekrzywiony monta\u017c no\u017ca do przycinania<\/li>\n<li>R\u00f3wnowa\u017cenie obci\u0105\u017cenia rolki typu jumbo na stojaku odwijaj\u0105cym<\/li>\n<li>Lu\u017ana podstawa \u0142o\u017cyska z litego \u017celiwa, drgania no\u017ca perforuj\u0105cego<\/li>\n<li>B\u0142\u0105d synchronizacji mi\u0119dzy programem sterownika PLC odpowiedzialnym za przycinanie a programem odpowiedzialnym za przewijanie<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Naostrzy\u0107 lub wymieni\u0107 ostrza przycinaj\u0105ce, wyregulowa\u0107 poziome po\u0142o\u017cenie no\u017ca<\/li>\n<li>Zmieni\u0107 po\u0142o\u017cenie rolek typu jumbo, naprawi\u0107 blokad\u0119 rozwijacza z mo\u017cliwo\u015bci\u0105 demonta\u017cu<\/li>\n<li>Dokr\u0119\u0107 wszystkie \u015bruby mocuj\u0105ce \u017celiwn\u0105 podstaw\u0119 \u0142o\u017cyska<\/li>\n<li>Zresetuj parametr synchronizacji sterownika PLC dla przycinania kraw\u0119dzi i klejenia<\/li>\n<\/ul>\n<h2><strong>4. Nieprawid\u0142owe uszczelnienie ko\u0144c\u00f3wki, brakuje 10\u201320 mm papierowej ko\u0144c\u00f3wki<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Zatkana pompa kleju, zatkanie dyszy<\/li>\n<li>Zak\u0142\u00f3cenie synchronizacji sterownika PLC w procesie przycinania, klejenia i zgrzewania<\/li>\n<li>Ci\u015bnienie w si\u0142owniku pneumatycznym jest niewystarczaj\u0105ce do dociskania ogona<\/li>\n<li>Zu\u017cyty zaw\u00f3r elektromagnetyczny do kleju w sprayu<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Codziennie nale\u017cy czy\u015bci\u0107 przew\u00f3d kleju i dysze rozpylaj\u0105ce, aby zapobiec zatkaniu spowodowanemu zestalonym klejem<\/li>\n<li>Ponowna kalibracja parametr\u00f3w pracy synchronicznej interfejsu HMI<\/li>\n<li>Nale\u017cy ustawi\u0107 ci\u015bnienie wyj\u015bciowe spr\u0119\u017carki powietrza na standardowy poziom 0,6\u20130,8 MPa<\/li>\n<li>Wymiana zu\u017cytego elektromagnetycznego zaworu steruj\u0105cego klejem<\/li>\n<\/ul>\n<h2><strong>5. Usterka automatycznego podawania tekturowych rurek<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Pojemnik do przechowywania z tekturowych rurek zablokowany przez zdeformowane tekturowe rurki<\/li>\n<li>Niedob\u00f3r ci\u015bnienia powietrza w cylindrze do podawania rur<\/li>\n<li>Usterka czujnika sterownika PLC odpowiedzialnego za wykrywanie po\u0142o\u017cenia rury<\/li>\n<li>Szyna \u015blizgowa rurowa odkszta\u0142cona w wyniku d\u0142ugotrwa\u0142ych drga\u0144<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Wyj\u0105\u0107 z pojemnika magazynowego nieregularnie zdeformowane tekturowe rurki<\/li>\n<li>Zwi\u0119kszy\u0107 ci\u015bnienie powietrza w cylindrze i sprawdzi\u0107, czy w przewodach powietrznych nie ma wyciek\u00f3w<\/li>\n<li>Wyczy\u015b\u0107 soczewk\u0119 czujnika fotoelektrycznego lub wymie\u0144 uszkodzony czujnik<\/li>\n<li>Wyprostowa\u0107 zdeformowan\u0105 szyn\u0119 prowadz\u0105c\u0105, wzmocni\u0107 wspornik z profilu stalowego kwadratowego<\/li>\n<\/ul>\n<h2><strong>6. Wz\u00f3r wyt\u0142oczony o rozmytej, nier\u00f3wnej fakturze<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Zu\u017cycie powierzchni wa\u0142ka wyt\u0142aczaj\u0105cego lub gromadzenie si\u0119 zanieczyszcze\u0144<\/li>\n<li>Nier\u00f3wnomierny nacisk cylindra t\u0142ocz\u0105cego po lewej i prawej stronie<\/li>\n<li>Wahania pr\u0119dko\u015bci przewijania spowodowane niestabiln\u0105 prac\u0105 przetwornicy cz\u0119stotliwo\u015bci<\/li>\n<li>Odchylenie wst\u0119gi papieru powoduje brak cz\u0119\u015bciowego t\u0142oczenia<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Nale\u017cy regularnie czy\u015bci\u0107 powierzchni\u0119 wa\u0142ka t\u0142ocz\u0105cego oraz naprawia\u0107 zu\u017cyte powierzchnie wa\u0142k\u00f3w<\/li>\n<li>Wyr\u00f3wna\u0107 ci\u015bnienie w cylindrach lewym i prawym zespo\u0142u wyt\u0142aczaj\u0105cego<\/li>\n<li>Przeprowad\u017a diagnostyk\u0119 przetwornicy cz\u0119stotliwo\u015bci VFD w celu ustabilizowania pr\u0119dko\u015bci obrotowej<\/li>\n<li>Kalibracja czujnika korekcji odchylenia papieru<\/li>\n<\/ul>\n<h2><strong>7. Awaria sterowania CNC, PLC i ekranu dotykowego<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Py\u0142 i skrawki papieru przedostaj\u0105ce si\u0119 do szafy sterowniczej PLC, zwarcie<\/li>\n<li>Lu\u017ane lub uszkodzone okablowanie ekranu dotykowego<\/li>\n<li>Wp\u0142yw napi\u0119cia przeci\u0105\u017ceniowego na sterownik bez stabilizatora napi\u0119cia<\/li>\n<li>Utrata parametr\u00f3w programu po awarii zasilania<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Co tydzie\u0144 nale\u017cy czy\u015bci\u0107 szaf\u0119 sterownicz\u0105 oraz zamontowa\u0107 w niej drzwi chroni\u0105ce przed kurzem<\/li>\n<li>Pod\u0142\u0105cz ponownie poluzowane przewody, wymie\u0144 uszkodzone kable ekranu dotykowego<\/li>\n<li>Zainstalowa\u0107 przemys\u0142owy stabilizator napi\u0119cia dla ca\u0142ej linii produkcyjnej<\/li>\n<li>Zapisz plik kopii zapasowej programu z parametrami na komputerze, aby umo\u017cliwi\u0107 szybkie przywr\u00f3cenie<\/li>\n<\/ul>\n<h2><strong>8. Nietypowe drgania i g\u0142o\u015bny ha\u0142as podczas pracy<\/strong><\/h2>\n<h3><strong>G\u0142\u00f3wne przyczyny<\/strong><\/h3>\n<ol>\n<li>Poluzowa\u0142y si\u0119 \u015bruby mocuj\u0105ce podstaw\u0119 \u0142o\u017cyska z litego \u017celiwa<\/li>\n<li>Brak oleju smarowego w \u0142o\u017cysku lub zu\u017cycie \u0142o\u017cyska<\/li>\n<li>Kwadratowa stalowa g\u0142owica maszyny odkszta\u0142cona pod wp\u0142ywem du\u017cego obci\u0105\u017cenia<\/li>\n<li>Nier\u00f3wnomierny obr\u00f3t du\u017cej rolki macierzystej<\/li>\n<\/ol>\n<h3><strong>Rozwi\u0105zania<\/strong><\/h3>\n<ul>\n<li>Dokr\u0119ci\u0107 wszystkie \u015bruby mocuj\u0105ce ram\u0119 podstawy \u0142o\u017cyska no\u017ca perforuj\u0105cego<\/li>\n<li>Co miesi\u0105c nale\u017cy uzupe\u0142nia\u0107 smar przeznaczony do kontaktu z \u017cywno\u015bci\u0105 we wszystkich \u0142o\u017cyskach tocznych<\/li>\n<li>Wzmocnienie konstrukcji g\u0142owicy maszyny z profilowanej stali kwadratowej<\/li>\n<li>Przed zamontowaniem na stojaku odwijaj\u0105cym nale\u017cy wywa\u017cy\u0107 rolk\u0119 typu jumbo<\/li>\n<\/ul>\n<h2>9.\u00a0<strong>Codzienne wskaz\u00f3wki dotycz\u0105ce konserwacji maj\u0105ce na celu zmniejszenie liczby awarii nawijarki<\/strong><\/h2>\n<ol>\n<li>Co 8 godzin roboczych nale\u017cy nasmarowa\u0107 wszystkie \u0142o\u017cyska, wa\u0142y i ruchome elementy cylindra<\/li>\n<li>Codziennie przed wy\u0142\u0105czeniem maszyny nale\u017cy wyczy\u015bci\u0107 uk\u0142ad rozpylania kleju, n\u00f3\u017c przycinaj\u0105cy oraz wa\u0142ek wyt\u0142aczaj\u0105cy<\/li>\n<li>Nale\u017cy usun\u0105\u0107 resztki papieru z wn\u0119trza szafy elektrycznej sterownika PLC, aby zapobiec awarii obwod\u00f3w<\/li>\n<li>Codziennie rano nale\u017cy sprawdza\u0107 ci\u015bnienie w spr\u0119\u017carce powietrza oraz szczelno\u015b\u0107 przewod\u00f3w powietrznych<\/li>\n<li>Co miesi\u0105c nale\u017cy tworzy\u0107 kopi\u0119 zapasow\u0105 wszystkich parametr\u00f3w produkcyjnych sterownika PLC, aby unikn\u0105\u0107 utraty danych<\/li>\n<li>Co tydzie\u0144 nale\u017cy sprawdza\u0107, czy w regale z profili stalowych i w g\u0142owicy z pr\u0119ta kwadratowego nie ma poluzowanych \u015brub<\/li>\n<\/ol>\n<h2><strong>10. <\/strong><strong>Najcz\u0119\u015bciej zadawane pytania dotycz\u0105ce <a href=\"https:\/\/youtu.be\/Su85wgG-YZQ\">Maszyna do produkcji papieru toaletowego<\/a> Usterki<\/strong><\/h2>\n<h3><strong>Pytanie 1: Dlaczego gotowe rolki papieru toaletowego rozlu\u017aniaj\u0105 si\u0119 kilka dni po wyprodukowaniu?<\/strong><\/h3>\n<p>O: G\u0142\u00f3wn\u0105 przyczyn\u0105 jest przewijanie z jednolitym napi\u0119ciem bez programu segmentowego regulacji napi\u0119cia (lu\u017anego i ciasnego) w sterowniku PLC. Aby rozwi\u0105za\u0107 problem oddzielania si\u0119 rdzenia, nale\u017cy zaktualizowa\u0107 oprogramowanie lub w\u0142\u0105czy\u0107 funkcj\u0119 segmentowej regulacji napi\u0119cia na ekranie dotykowym.<\/p>\n<h3><strong>Pytanie 2: Podczas przewijania z du\u017c\u0105 pr\u0119dko\u015bci\u0105 papier cz\u0119sto si\u0119 zrywa \u2013 jak szybko to naprawi\u0107?<\/strong><\/h3>\n<p>O: Najpierw sprawd\u017a, czy na no\u017cu perforuj\u0105cym nie ma zadzior\u00f3w oraz czy wa\u0142ek podaj\u0105cy papier nie ociera si\u0119; nast\u0119pnie zmniejsz warto\u015b\u0107 napi\u0119cia przewijania na interfejsie HMI i zmniejsz nacisk wyt\u0142aczania w przypadku cienkiego papieru bibu\u0142kowego.<\/p>\n<h3><strong>Pytanie 3: Maszyna nie mo\u017ce automatycznie podawa\u0107 rurek papierowych \u2013 kt\u00f3re elementy nale\u017cy sprawdzi\u0107?<\/strong><\/h3>\n<p>O: Nale\u017cy sprawdzi\u0107 trzy kluczowe elementy: ci\u015bnienie w si\u0142owniku pneumatycznym podaj\u0105cym rurk\u0119, czujnik fotoelektryczny po\u0142o\u017cenia rurki oraz odkszta\u0142cenie szyny prowadz\u0105cej rurk\u0119 papierow\u0105.<\/p>\n<h3><strong>Pytanie 4: Ekran dotykowy nie reaguje po przerwie w zasilaniu \u2013 czy sterownik PLC jest uszkodzony?<\/strong><\/h3>\n<p>O: Najcz\u0119\u015bciej chodzi o utrat\u0119 parametr\u00f3w lub poluzowane po\u0142\u0105czenia. Najpierw nale\u017cy ponownie wgra\u0107 zapasowy program sterownika PLC, a nast\u0119pnie sprawdzi\u0107 okablowanie zasilaj\u0105ce ekranu dotykowego; rzadko zdarza si\u0119 uszkodzenie sprz\u0119tu sterownika.<\/p>\n<h2><strong>11.<\/strong><strong>\u00a0Profesjonalna obs\u0142uga posprzeda\u017cowa zapewniana przez <a href=\"https:\/\/nrcmachine.com\">NRC MACHINE<\/a><\/strong><\/h2>\n<p>Je\u015bli napotkasz skomplikowane awarie nawijarki papieru toaletowego, kt\u00f3rych nie da si\u0119 usun\u0105\u0107 w ramach codziennej konserwacji, skontaktuj si\u0119 w dowolnym momencie z zespo\u0142em technicznym firmy NRC MACHINE:<br \/>\nTelefon kom\u00f3rkowy\/WhatsApp: +86 15254213289<br \/>\nE-mail: <a href=\"mailto:james@nrcmachine.com\">james@nrcmachine.com<\/a><br \/>\nOficjalna strona internetowa: <a href=\"https:\/\/nrcmachine.com\">https:\/\/nrcmachine.com<\/a><br \/>\nWszystkim nabywcom linii produkcyjnych do produkcji papieru toaletowego zapewniamy ca\u0142odobowe zdalne debugowanie sterownik\u00f3w PLC przez Internet, dostaw\u0119 cz\u0119\u015bci zamiennych oraz us\u0142ugi serwisowe na miejscu za granic\u0105.<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Toilet Paper Making Machine Common Faults, Causes &amp; Troubleshooting 1. \u00a0Paper Breakage During Rewinding Main Causes Unstable tension parameter set on PLC touch screen; too tight paper web pulling force Perforating knife burrs, sharp edges scratch tissue paper Uneven unwinding resistance of parent tissue jumbo roll Paper threading shaft rusted or deformed, causing paper friction 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02:56:28","breadcrumb_settings":null,"limit_modified_date":false,"reviewed_by":"0","open_ai":null,"ai":{"faqs":[],"keyPoints":[],"titles":[],"descriptions":["Explore common toilet paper rewinder faults, their causes, and practical troubleshooting steps to minimize downtime and boost production.","Identify root causes of paper breaks and edge misalignment in toilet paper rewinders, with actionable fixes for smoother, faster runs.","Get concise fault-tree guidance for toilet paper manufacturing: tension control, embossing, sealing, and quick fixes to cut downtime.","Learn pro tips for preventive maintenance on toilet paper winders to reduce jams, wear, and unplanned stoppages.","From tension glitches to blade wear: a comprehensive troubleshooting guide for toilet paper rewinders to keep your line running."],"socialPosts":{"email":[],"linkedin":[],"twitter":[],"facebook":[],"instagram":[]}},"created":"2026-07-31 01:04:03","updated":"2026-07-31 03:05:57"},"aioseo_breadcrumb":"<div 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