1880mm Toilet Paper Making Machinery: Complete Production Line Overview

This document provides a comprehensive overview of the 1880mm toilet paper making machinery production line. The system is designed for high-efficiency, automated manufacturing of high-quality toilet paper rolls. It integrates multiple advanced processes and machines, ensuring consistent output, superior softness, strength, and hygiene. Below are the key components of the production line, each detailed in separate sections.

1. Rewinder Machine

The rewinder is the core equipment in the toilet paper production line, responsible for converting large parent rolls into smaller, consumer-ready jumbo rolls. Key features include:

• Working Width:1880mm (suitable for standard raw material rolls)
• Max Rewinding Speed:Up to 300 meters per minute
• Automatic Core Insertion:Ensures continuous operation without manual intervention
• Tension Control System:Precise pneumatic or servo-controlled tension for consistent roll density
• Edge Trimming Device:Removes uneven edges and rewinds clean, uniform rolls
• Auto-Layer Counting & Stopping:Stops automatically when preset roll count is reached

The rewinder ensures high productivity and consistent roll quality, forming the foundation for downstream processing.

2. Embossing Function

The embossing unit enhances the texture, softness, and absorbency of the toilet paper. It applies decorative or functional patterns using engraved rollers under controlled pressure and temperature.

• Embossing Type:Multi-pattern options (dot, diamond, floral, etc.)
• Adjustable Pressure & Gap:Ensures optimal embossing depth without damaging the paper
• Heating System (Optional):Improves pattern clarity and paper softness
• Single or Double-Sided Embossing:Depending on product requirements
• Synchronization with Line Speed:Maintains alignment and consistency across the web

Embossing not only improves aesthetics but also increases bulk and absorbency, adding value to the final product.

3. Glue Lamination Function

For two-ply or multi-ply toilet paper production, the glue lamination machine bonds multiple layers together using food-grade adhesive.

• Precision Glue Application:Uniform adhesive dots or lines applied via roller or spray system
• Adjustable Glue Volume:Minimizes waste and ensures strong yet soft bonding
• Dual-Side Lamination Capability:For 2-ply or 3-ply paper combinations
• Anti-Clogging Nozzles:Ensures consistent operation during long production runs
• Integrated Web Guiding System:Aligns layers accurately before lamination

This machine ensures strong adhesion between plies while maintaining the paper’s softness and flexibility.

4. Automatic Cutter Machine

The automatic cutter slices the large finished rolls into individual consumer-sized rolls (e.g., 100mm, 120mm lengths).

• Cutting Diameter Range:Adjustable for various roll sizes
• High-Precision Rotary Cutters:Ensure clean, burr-free edges
• Servo-Driven Length Control:Accurate cutting based on preset dimensions
• Automatic Knife Adjustment:Reduces downtime during size changes
• Dust Extraction System:Maintains cleanliness and machine longevity

The cutter operates seamlessly with upstream and downstream machines, ensuring high throughput and minimal waste.

5. Multi-Rolls Packaging Machine

The final stage involves packaging multiple cut rolls into retail-ready bundles (e.g., 4-roll, 6-roll, or 12-roll packs).

• Packaging Format:Shrink film, polybag, or paper sleeve options
• Automatic Counting & Grouping:Accurately counts and arranges rolls before packaging
• Sealing Types:Heat sealing, folding, or shrink wrapping
• Labeling Integration (Optional):Applies brand labels or barcodes
• High-Speed Operation:Up to 60 packs per minute, depending on configuration
• Changeable Tooling:Allows quick switch between different pack sizes

This machine ensures hygienic, attractive, and secure packaging suitable for retail distribution.

Conclusion

The 1880mm toilet paper making machinery line—comprising the rewinder, embossing machine, glue lamination unit, automatic cutter, and multi-rolls packaging machine—offers a fully automated, efficient, and flexible solution for modern tissue production. With advanced control systems, high-speed operation, and modular design, this production line meets the demands of both domestic and international markets. It enables manufacturers to produce high-quality, branded toilet paper with minimal labor and maximum consistency, ensuring competitiveness in the tissue industry.