High Precision Paper Roll Converting Machine For Toilet Paper – NRC MACHINE
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Introduction
NRC MACHINE proudly presents the High Precision Paper Roll Converting Machine, a state-of-the-art solution designed specifically for the efficient and high-quality production of toilet paper. Engineered with precision and reliability, this integrated system combines advanced technologies to deliver consistent performance, superior product finish, and maximum productivity. Ideal for medium to large-scale tissue manufacturing facilities, this machine streamlines the entire converting process from jumbo roll to finished consumer product.
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Machine Overview
The High Precision Paper Roll Converting Machine is a fully automated production line that includes three core components:
- Toilet Paper Roll Rewinder with Embosser
- Cutter Unit
- Multi-Rolls Packaging Machine
Operating at a high speed of 200 meters per minute, the machine ensures optimal output without compromising on quality. It is designed for seamless integration into existing production environments and supports a wide range of raw material specifications.
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Key Components and Functions
3.1 Toilet Paper Roll Rewinder with Embosser
- Precision Rewinding: Converts large jumbo rolls into smaller, consumer-sized rolls with consistent tension control.
- High-Definition Embossing: Integrated embossing unit enhances softness, absorbency, and visual appeal. Custom embossing patterns are available to meet brand-specific requirements.
- Dual-Sided Embossing Option: Available for premium tissue products.
- Automatic Core Insertion: Ensures accurate and continuous core placement.
3.2 Cutter Unit
- High-Speed Cutting: Precision rotary cutters slice the rewound logs into individual rolls with clean, even edges.
- Adjustable Roll Length: Easily configurable to produce various standard lengths (e.g., 80mm, 100mm, 120mm).
- Minimal Waste Design: Optimized cutting algorithm reduces material loss and improves yield.
3.3 Multi-Rolls Packaging Machine
- Automated Counting & Grouping: Accurately counts and groups rolls (e.g., 4, 6, 8, 12 per pack) based on preset configurations.
- Film Packaging (PE or PP): Seals packs with heat or adhesive methods, ensuring tamper resistance and hygiene.
- Optional Printing: Supports date coding, batch numbers, and branding directly on the packaging film.
- High Throughput: Synchronized with upstream processes to maintain 200m/min line speed.
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Technical Specifications
| Parameter | Specification |
| Operating Speed | Up to 200 meters/minute |
| Raw Material Width | 1000mm – 2800mm (customizable) |
| Jumbo Roll Diameter | Up to Φ1200mm |
| Core Inner Diameter | Φ45mm, Φ50mm, Φ76mm (optional) |
| Finished Roll Diameter | Φ90mm – Φ130mm (adjustable) |
| Embossing Type | Single or double-sided, custom patterns |
| Power Supply | 380V, 50/60Hz, 3-phase (customizable) |
| Total Power Consumption | Approx. 15–20 kW |
| Air Pressure Requirement | 0.6 – 0.8 MPa |
| Machine Dimensions (L×W×H) | Approx. 18m × 3.5m × 2.8m (varies) |
| Weight | Approx. 12,000 kg |
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Key Features and Advantages
- High Precision Control: Equipped with servo-driven systems and PLC automation for accurate operation.
- User-Friendly HMI: Touchscreen interface allows easy setup, monitoring, and troubleshooting.
- Low Downtime: Modular design enables quick changeovers and maintenance.
- Energy Efficient: Optimized motor usage and intelligent power management reduce energy consumption.
- Hygienic Design: Complies with international hygiene standards; easy to clean and sanitize.
- Scalable Production: Suitable for both standard and high-end toilet paper production lines.
- Remote Diagnostics: Optional IoT integration for real-time monitoring and technical support.
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Applications
This machine is ideal for:
- Household toilet paper production
- Commercial and hospitality tissue supply
- Private label manufacturing for supermarkets and retailers
- Export-oriented tissue product facilities
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Why Choose NRC MACHINE?
- 20+ Years of Experience: A trusted name in tissue converting machinery.
- Global Installation Base: Successfully deployed in over 30 countries.
- Customization Capability: Tailor-made solutions based on client needs.
- Comprehensive After-Sales Service: On-site installation, training, spare parts supply, and technical support.
- CE & ISO Certified: Meets international safety and quality standards.
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Conclusion
The High Precision Paper Roll Converting Machine by NRC MACHINE represents the pinnacle of innovation and efficiency in the tissue converting industry. With its integrated embossing, cutting, and packaging functions, and a robust operating speed of 200m/min, it empowers manufacturers to produce high-quality toilet paper at scale. Whether launching a new brand or upgrading existing production lines, this machine delivers unmatched performance, reliability, and return on investment.
Contact NRC MACHINE today to schedule a demo or request a customized quote.
