Spiral Winding Machines for Making Cardboard Paper Tubes
Introduction to Spiral Winding Technology
This is Spiral winding machine for making cardboard paper tubes. It is specialized industrial equipment designed to manufacture continuous cardboard paper tubes. These tubes are widely used in packaging, textiles, construction, and industrial applications. The spiral winding process involves winding multiple layers of paper or cardboard at a precise angle around a rotating mandrel, creating strong, lightweight, and customizable tubes.
Working Principle and Process Overview
The machine operates by feeding paper reels into the system, where they are cut to width and coated with adhesive. The strips are then fed helically onto a rotating forming shaft. As each layer overlaps, it bonds to the previous one, forming a continuous tube. The spiral angle, number of layers, and adhesive application are precisely controlled to ensure structural integrity and dimensional accuracy.
Key Components of the Machine
- Unwinding Units: Hold and feed paper reels with tension control.
- Slitting and Cutting Mechanism: Adjusts paper width to meet tube specifications.
- Adhesive Application System: Applies glue uniformly to paper edges for bonding.
- Forming Mandrel: Rotates to wind paper strips into a spiral configuration.
- Cutting Unit: Cuts the continuous tube to desired lengths.
- Control Panel: Features PLC and touchscreen interface for process monitoring and adjustments.
Types of Spiral Winding Machines
- Semi-Automatic Machines: Require manual loading and setup; suitable for small-scale production.
- Fully Automatic Machines: Integrate automatic paper feeding, glue application, and cutting; ideal for high-volume manufacturing.
- Custom-Configuration Machines: Designed for special diameters, lengths, or material combinations.
Advantages of Spiral Paper Tubes
Spiral paper cardboard tubes offer high strength-to-weight ratio, excellent load-bearing capacity, and resistance to deformation. They are cost-effective, recyclable, and customizable in diameter (from 20mm to over 0.5 meter) and length. Their spiral structure provides better shock absorption than flat-wound alternatives.
Applications Across Industries
- Packaging: For postal tubes, poster carriers, and protective sleeves.
- Textiles: Used as cores for yarn, fabric, and film rolls.
- Construction: Serve as formwork for concrete columns.
- Renewable Energy: Employed in wind turbine blade manufacturing.
- Arts and Crafts: Lightweight material for sculptures and displays.
Technical Specifications and Customization
| Machine Detail | |
| Paper layer | 2-7 layers |
| Inner diameter | 15-60（mm） |
| Thickness | 1-5（mm） |
| Speed | 0-45（m/min） |
| Fixed length mode | light control |
| Winding head | Two head |
| Cutting method | Circular knife And CNC automatic |
| Gluing method | Double-sided glue |
| Way to control | Frequency |
| Input voltage | 380V/220V |
| Number of operators | 1-3 |
| Total weight | 1900kg |
| Main engine power | 2*3.7kw |
| PLC controller | Special products |
| HMI | Special products |
| Host size： | 4300*1500mm*1800mm |
| Area size： | 11000mm*5000mm |
| Upper paper shelf | Right-angle belt hoisting |
| Glue frame | Automatic gluing |
| Bottom paper break | Automatic alarm |
| Bottom surface paper | stainless steel pot device |
| Paper guide wheel | stainless steel pipe |
| Host table | Stainless steel plate |
| Mandrel | 1 |
| Tube belt | 1 pieces |
| Unloading rack | Stainless steel automatic |
| application tools | 1 set |
Maintenance and Operational Tips
Regular cleaning of the adhesive system, inspection of cutting blades, and calibration of tension controls ensure consistent quality. Lubrication of moving parts and software updates for control systems enhance machine longevity.
Conclusion
Spiral winding machines play a vital role in producing durable, eco-friendly cardboard tubes. With advancements in automation and precision engineering, they offer scalable solutions for diverse industrial needs, combining efficiency, sustainability, and product reliability.
