Toilet Paper Machine Automatic: Complete Production Line by NRC MACHINE

Manufactured by Qingdao New Richuan Precision Machine Co., Ltd.

1. Introduction to the Automatic Toilet Paper Production Line

Toilet paper machine automatic could produce toilet paper rolls from parent tissue.In the modern hygiene product manufacturing industry, efficiency, precision, and automation are key drivers of success. NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.) stands at the forefront of innovation, offering a fully automated toilet paper production line designed to meet the growing demands of global markets. This integrated system combines advanced machinery including the toilet paper rewinder, automatic band saw cutter machine, and multi-roll packaging machine, delivering a seamless, high-speed, and low-labor solution for tissue paper manufacturers.

Engineered with precision and reliability, NRC’s automatic toilet paper machines ensure consistent product quality, minimal waste, and maximum output—making them ideal for medium to large-scale production facilities.

2. Toilet Paper Rewinder: Precision Winding for High-Quality Rolls

At the heart of the production line is the Toilet Paper Rewinder, a critical machine responsible for converting large jumbo parent rolls into smaller, consumer-ready rolls. NRC’s rewinder operates with full automation, featuring intelligent tension control, automatic splicing, and core insertion systems.

Key Features:

• Automatic Core Feeding System: Eliminates manual loading, increasing efficiency.
• Laser-guided Alignment: Ensures precise winding and prevents misalignment.
• Variable Speed Control: Adapts to different paper grades and thicknesses.
• Diameter Detection Sensor: Automatically stops winding when the preset roll size is reached.

This rewinder supports various raw materials, including virgin pulp, recycled paper, and bamboo fiber, ensuring versatility across product lines.

3. Automatic Band Saw Cutter Machine: Clean, Accurate Cutting

Once the rolls are rewound, the Automatic Band Saw Cutter Machine takes over to slice the continuous log into individual rolls of uniform length. NRC’s band saw cutter utilizes a high-tensile alloy band saw blade and a servo-driven cutting mechanism for unparalleled accuracy.

Key Advantages:

• Precision Cutting Tolerance: ±0.5mm, ensuring consistent roll length.
• Dust-Free Cutting Chamber: Integrated suction system minimizes paper dust and maintains a clean environment.
• Touchscreen HMI (Human-Machine Interface): Allows operators to set cut length, speed, and quantity with ease.
• Automatic Blade Adjustment: Compensates for blade wear to maintain cut quality over time.

The machine is designed for continuous operation, reducing downtime and increasing overall line efficiency.

4. Multi Roll Packaging Machine: Efficient and Hygienic Final Packaging

The final stage of production is handled by the Multi Roll Packaging Machine, which automatically groups, wraps, and seals toilet paper rolls into retail-ready packages. Whether packaging 2, 4, 6, or 12 rolls per pack, this machine ensures a secure, attractive, and hygienic finish.

Key Capabilities:

• Flexible Packaging Formats: Supports shrink film, PE film, and paper wrapping.
• Automatic Counting & Grouping: Accurately arranges rolls before packaging.
• Sealing Options: Heat sealing or adhesive sealing, depending on film type.
• Integration with Labeling Systems: Optional add-on for brand labeling and barcoding.

With a packaging speed of up to 60 packs per minute, this machine significantly reduces labor costs while enhancing product presentation.

5. System Integration and Automation Control

NRC MACHINE’s production line is not just a collection of individual machines—it is a fully synchronized system. All components are connected via a central PLC (Programmable Logic Controller) and monitored through an intuitive HMI panel. Real-time data on production speed, fault diagnostics, and maintenance alerts are displayed for optimal operation.

Additional Automation Features:

• Remote Monitoring & Maintenance: Supports IoT-enabled remote access for troubleshooting.
• Energy-Saving Mode: Reduces power consumption during idle periods.
• Safety Interlocks: Ensures operator safety with emergency stops and protective enclosures.

The entire line requires minimal human intervention, making it ideal for smart factories and Industry 4.0 environments.

6. Why Choose NRC MACHINE?

Qingdao New Richuan Precision Machine Co., Ltd. has earned a reputation for engineering excellence and customer-centric solutions. Choosing NRC’s automatic toilet paper production line means:

• High Reliability: Built with premium components from global suppliers.
• Customization Options: Machines can be tailored to specific production needs.
• Global Support Network: Installation, training, and after-sales service available worldwide.
• Compliance with International Standards: CE certified and environmentally friendly design.

NRC is committed to sustainability, offering energy-efficient machines that reduce waste and carbon footprint.

Contact NRC MACHINE today to learn more about our automated solutions and start your journey toward smarter manufacturing.

Qingdao New Richuan Precision Machine Co., Ltd. – Innovating the Future of Hygiene Production.