Automatic Toilet Paper Machine Production Line: From Jumbo Rolls To Small Rolls
Introdução
O automatic toilet paper machine production line efficiently transforms large jumbo rolls into consumer-sized toilet rolls. It integrates advanced automation for high-speed, consistent production.
Raw Material Loading
Jumbo rolls, typically 800–1200 mm in diameter, are loaded onto the unwinding shaft. Automatic clamping ensures stability during rotation.
Unwinding And Tension Control
The jumbo roll unwinds under precise tension control. Sensors maintain consistent paper feed, preventing breakage or slack.
Perforation Process
A rotary perforating unit creates evenly spaced perforation lines. Adjustable settings allow customization of sheet length per user demand.
Rewinding Onto Core
The perforated paper is wound onto cardboard cores. The machine accurately positions each core and starts rewinding at high speed.
Sistema de alimentação central
Cores are automatically fed from a hopper. A servo-driven mechanism ensures precise alignment and consistent spacing.
Cutting And Separation
Once the roll reaches the preset diameter, a sharp cutting blade severs the paper. Completed rolls are separated and conveyed forward.
Counting And Stacking
An optical counter tracks the number of rolls. They are neatly stacked for downstream packaging, reducing manual labor.
Quality Inspection
Integrated cameras and sensors check roll diameter, perforation accuracy, and surface defects. Defective rolls are automatically rejected.
Packaging Preparation
Stacked rolls are transferred to a packaging line. Options include flow-wrapping or bulk packing, depending on market needs.
Parâmetros técnicos da máquina
| Modelo | 1880mm ~2200mm |
| Papel em bruto aplicável | 2-3 folhas 14~23g/㎡Papel de pasta de madeira |
| Produto com barbatana | Rolos de papel higiénico com núcleo / sem núcleo |
| Largura do papel em bruto | Max 2200mm |
| Papel em bruto Dia | 1300mm |
| Tamanho acabado | Φ60~130 mm |
| Diâmetro do núcleo acabado | Φ35mm-Φ50mm |
| Dia do núcleo de papel em bruto | 3” (76,2 mm) |
| Perfuração | Faca de perfuração em espiral, posicionamento da roda de corrente
|
| Velocidade de produção | 200 m/min |
| Potência | 12kw |
| Conceção dos parâmetros | LCDTeclado tátil |
| Controlo | PLC |
| Alimentação de papel | 3 Suportes de desenrolamento, comandados por um sistema pneumático |
| Pressão do ar | 0,5 Mps |
| Potência | 380V,50hz |
12.Control System
A central PLC and touchscreen interface manage all operations. Parameters such as speed, roll size, and count are easily adjustable.
Conclusão
Este automatic toilet paper machine production line ensures high efficiency, minimal waste, and consistent quality. It’s ideal for large-scale tissue production with low operational cost.
