Small Automatic Toilet Paper Making Machine – Complete Production Line by MÁY NRC
Giới thiệu
In the modern hygiene and paper products industry, automation and efficiency are key drivers of success. MÁY NRC, a brand of Qingdao New Richuan Precision Machine Co., Ltd., stands at the forefront of innovation with its compact, intelligent, and highly efficient small automatic toilet paper making machine. Designed for small to medium-scale enterprises, this integrated production line combines advanced technology with user-friendly operation, delivering high-quality toilet paper with minimal labor input. This comprehensive system includes three core components: the toilet paper rewinder, automatic band saw cutter machine, and multi-roll packaging machine—each engineered to ensure seamless, continuous production from raw jumbo rolls to finished, market-ready products.
Toilet Paper Rewinder – Precision Winding for Consistent Quality
At the heart of the production line is the toilet paper rewinder, a critical machine responsible for converting large jumbo rolls into smaller, consumer-sized rolls. The rewinder from MÁY NRC features automatic tension control, ensuring uniform tightness and smooth surface finish on every roll. Equipped with a servo-driven system, it allows precise adjustment of rewinding speed, paper length, and core insertion, accommodating various paper grades and thicknesses.
The machine supports both single and double-layer paper processing and is compatible with different core diameters. Its intelligent PLC control system enables easy operation through a touch screen interface, while real-time monitoring ensures minimal waste and maximum output. With high-speed rewinding capability and low noise operation, this unit sets the foundation for a smooth and efficient production flow.
Automatic Band Saw Cutter Machine – Clean, Accurate Cutting Performance
Following the rewinding stage, the automatic band saw cutter machine precisely slices the large rewound logs into individual consumer-sized rolls. MÁY NRC’s band saw cutter utilizes a high-tensile alloy band saw blade, ensuring clean, burr-free cuts without damaging the paper structure. The cutting process is fully automated, triggered by a photoelectric sensor that detects roll position and initiates the cut with millimeter-level accuracy.
The machine features adjustable cutting width, allowing customization for different roll sizes (e.g., standard, jumbo, or compact). Its robust frame and vibration-damping design enhance stability and prolong blade life. Safety interlocks and emergency stop functions ensure operator protection, making it ideal for continuous operation in busy production environments. The result is uniformly cut rolls with clean edges and consistent dimensions—essential for brand consistency and customer satisfaction.
Multi Roll Packaging Machine – Efficient, Hygienic Final Packaging
The final stage of production is handled by the multi-roll packaging machine, which automates the grouping, wrapping, and sealing of finished toilet paper rolls. Capable of packaging 2, 3, 4, or more rolls per bundle, this machine supports various packaging films, including PE, PP, and biodegradable materials. The sealing system uses heat or impulse sealing technology, producing strong, leak-proof packages with a professional finish.
Featuring an intelligent counting system, the machine ensures accurate roll counts per pack, minimizing errors and reducing material waste. Its compact design integrates seamlessly with the upstream machines, forming a continuous production line. The packaging speed is adjustable to match production output, and the open structure allows for easy film loading and maintenance access. With optional printing units available for date coding or branding, this machine enhances both functionality and market appeal.
Integrated Automation and Control System
Điều gì làm nên sự khác biệt của MÁY NRC production line apart is its fully integrated automation. All three machines—rewinder, cutter, and packager—are synchronized through a centralized PLC control system with HMI (Human-Machine Interface). Operators can monitor and adjust settings for speed, length, count, and fault diagnostics from a single control panel. The system also includes self-diagnostic functions that alert users to jams, low material levels, or mechanical issues, reducing downtime and maintenance costs.
The entire line is designed for plug-and-play operation, requiring minimal setup. With low power consumption and a compact footprint, it is ideal for small factories, startups, or businesses expanding into private-label toilet paper production.
Tại sao nên chọn MÁY NRC?
Qingdao New Richuan Precision Machine Co., Ltd. has built a reputation for delivering reliable, high-performance paper processing equipment. Their small automatic toilet paper making machine line reflects a commitment to quality, innovation, and customer-centric design. Key advantages include:
- Turnkey Solution:Complete line from rewinding to packaging.
- Hiệu suất cao:Automated workflow reduces labor needs by up to 70%.
- Tùy chỉnh:Flexible configurations to meet specific production needs.
- Durability:Constructed with stainless steel and industrial-grade components.
- Dịch vụ hậu mãi:Global service network, technical training, and spare parts availability.
6. Thông số kỹ thuật
| Toilet Tissue and Kitchen Towel Rewinding machine | |
| Mô hình | 1880 |
| Chiều rộng cuộn giấy nền | ≤2000 mm |
| Đường kính cuộn giấy nền | Φ 1500 mm |
| Đường kính lõi cuộn giấy vệ sinh | Φ76,2 mm |
| Đường kính cuộn thành phẩm | Φ40–Φ150 mm |
| Đường kính lõi cuộn thành phẩm | Φ 32–50 mm |
| Tốc độ sản xuất | 150–200 m/phút. |
| Thiết bị dán | Bồn chứa keo bằng thép không gỉ |
| 2 bộ khuôn dập nổi thép-cao su; dập nổi điểm-điểm hoặc điểm-mặt (vui lòng chọn) | |
| Phun keo kín trên trục lăn chuyển anilox | |
| Lưỡi gạt điều chỉnh lượng keo | |
| Sau khi thiết bị ngừng hoạt động, trục anilox gốm và trục phân phối mực sẽ tự động tách ra | |
| Niêm phong và cắt đứt | Tự động |
| Ra mắt sản phẩm hoàn thiện | Tự động |
| Công suất | 54 kW |
Kết luận
The small automatic toilet paper making machine from MÁY NRC represents a smart investment for entrepreneurs and manufacturers entering or expanding in the hygiene products market. By combining the toilet paper rewinder, automatic band saw cutter, and multi-roll packaging machine into a cohesive, automated system, MÁY NRC delivers a solution that is efficient, reliable, and scalable. With advanced technology, user-friendly controls, and strong after-sales support, this production line empowers businesses to produce high-quality toilet paper with consistency and profitability. Whether launching a new brand or optimizing existing operations, NRC MACHINE provides the tools to succeed in a competitive industry.
