High Speed Roll Converting Machine With Slitter And Rewinder

High Speed Roll Converting Machine with Slitter and Rewinder – Engineered for Excellence by NRC MACHINE

Introduction: Redefining Efficiency in Roll Converting

NRC MACHINE proudly introduces the High Speed Roll Converting Machine with Slitter and Rewinder – a state-of-the-art solution designed to meet the evolving demands of modern production environments. In the fast-paced world of flexible packaging, nonwovens, paper, and film processing, efficiency, precision, and reliability are paramount. Built with cutting-edge technology and engineered for performance, this machine delivers unmatched speed, accuracy, and versatility for roll-to-roll processing applications.

Whether you’re handling adhesive tapes, protective films, labels, or specialty materials, our 1600mm wide converting line ensures seamless operation from unwinding to slitting and rewinding – all at an impressive speed of 300 meters per minute.

Key Features: Power, Precision, and Performance

1. 1600mm Working Width – Maximum Material Flexibility

With a generous 1600mm web width, this machine accommodates a wide range of materials and production requirements. Ideal for both wide-format and multi-lane slitting, it enables high-yield processing without compromising on quality.

2. 300m/min High-Speed Operation – Unmatched Productivity

Engineered for high throughput, the machine operates at a remarkable 300 meters per minute, significantly boosting production efficiency. Advanced drive systems and tension control ensure stable performance even at maximum speed.

3. Precision Slitting System – Clean, Consistent Cuts

Equipped with a high-precision slitting module, the machine supports both razor slitting and shear slitting methods. Adjustable slitter shafts and servo-controlled positioning allow for quick changeovers and accurate slit widths, minimizing waste and maximizing yield.

4. Dual Rewind Stations – Continuous Production

Featuring dual rewind shafts, the machine enables non-stop operation. While one roll is being wound, the other can be unloaded and prepared, eliminating downtime and maintaining continuous workflow.

5. Advanced Tension Control – Stable Web Handling

Integrated closed-loop tension control systems maintain consistent tension across the entire web path – from unwinding to rewinding. This ensures uniform roll density, prevents web breaks, and enhances product quality.

6. Roll-to-Roll Automation – Seamless Integration

Designed for fully automated roll-to-roll processing, the machine seamlessly integrates with upstream and downstream equipment. Automatic splice detection, core loading, and roll ejection further enhance operational efficiency.

7. Human-Machine Interface (HMI) – Intuitive Operation

The touch-screen HMI provides real-time monitoring and control of all machine parameters – speed, tension, slit width, counter, and fault diagnostics. User-friendly menus and programmable recipes simplify operation and reduce setup time.

8. Robust Construction – Built to Last

Crafted from high-grade materials and precision components, the machine is built for durability and long-term reliability. Heavy-duty frames and vibration-dampened structures ensure smooth operation even under continuous high-speed use.

Applications: Versatility Across Industries

The NRC MACHINE High Speed Roll Converting Machine is ideal for a wide range of industries, including:

• Flexible Packaging(films, laminates, pouch materials)
• Adhesive Tapes & Labels(BOPP, PET, acrylic tapes)
• Nonwovens(medical, hygiene, industrial fabrics)
• Paper & Specialty Materials(coated paper, release liners)
• Electronics(protective films, insulation materials)

Its adaptability makes it a valuable asset for converters seeking to expand product offerings and improve production flexibility.

Why Choose NRC MACHINE?

• Innovative Engineering: Backed by years of R&D and field experience.
• Global Standards: Compliant with international safety and quality certifications.
• Customization Options: Available with optional features such as automatic core chucks, edge guiding systems (EPC), and waste rewinders.
• Comprehensive Support: From installation and training to after-sales service and spare parts, NRC MACHINE stands by your side.
• Proven Performance: Trusted by clients across Asia, Europe, and North America.

Technical Specifications at a Glance

Note: Specifications subject to customization based on client requirements.

Customer Success: Real Results, Real Impact

Our clients report:

• 30% increase in production outputafter upgrading to the NRC MACHINE converter.
• Reduced material waste by up to 15%thanks to precision slitting and tension control.
• Faster changeover times, allowing for more product variants and just-in-time production.
• Lower maintenance costsdue to robust design and high-quality components.

“Since installing the NRC MACHINE 1600mm converter, our line efficiency has never been better. The 300m/min speed is stable, and the dual rewind system has eliminated downtime. It’s been a game-changer for our business.”

– Production Manager, Leading Packaging Converter (Germany)

Conclusion: Elevate Your Converting Process with NRC MACHINE

The High Speed Roll Converting Machine with Slitter and Rewinder from NRC MACHINE is more than just equipment – it’s a strategic investment in productivity, quality, and long-term growth. With its 1600mm width, 300m/min speed, and roll-to-roll automation, it sets a new benchmark in converting technology.

Ready to transform your production line?

Contact NRC MACHINE today for a personalized consultation, demo, or quotation. Let us help you achieve higher efficiency, lower costs, and superior product quality – one roll at a time.