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nrc150d automatic multi-blades paper tube system - nrc machine

NRC150D Automatic Multi-blades Paper Tube System

Product Description

NRC150D Automatic Multi-blades Paper Tube System | Automatic Multi-blades Spiral Paper Tube Machine

1.Introduction

The NRC150D Automatic Multi-blades Paper Tube System is a professional industrial paper tube system that converts kraft cardboard paper rolls into finished spiral paper tube in one continuous automatic workflow. This paper tube system is also widely known as the Automatic multi-blades spiral paper tube machine. It could mark the third core mention of paper tube system for complete semantic coverage.  It is developed and manufactured by NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.). This paper tube system integrates gluing, spiral winding and multi-blade fixed-length cutting. This machine is without secondary manual processing, delivering unified tube dimensional accuracy and stable roundness for mass industrial core production.

full picture of automatic multi-blades paper tube system
full picture of nrc150d automatic multi-blades paper tube system

This machine adopts minimalist, compact and stable mechanical design philosophy.  The NRC150D paper tube system eliminates redundant structural components while retaining ultra-high structural rigidity. It suits small-to-medium paper tube factories and large industrial converting workshops that produce textile DTY/POY paper cores, packaging composite cans and miniature industrial paper tubes. The full-line one-step forming process greatly reduces intermediate labor transfer, material waste and production cycle compared with split semi-automatic paper tube equipment.

2.Core Production Application Scenarios of NRC150D Paper Tube System

2.1 Textile Filament Paper Core Manufacturing

This automatic multi-blades spiral paper tube machine specializes in producing high-strength spiral paper tubes. These paper tubes are widely used for packaging industry, DTY, POY and FDY textile winding. Uniform wall thickness and stable circular deformation resistance avoid yarn breakage during high-speed textile winding.

2.2 Packaging Composite Cylinder Production

Custom spiral paper tubes made by the NRC150D paper tube system can be used as composite packaging cans for food, hardware, daily chemical and printing industries, supporting single-sided or double-sided glue coating according to packaging strength requirements.

2.3 Miniature Industrial Functional Paper Cores

Suitable for small tape cores, film winding cores, label liner cores and lightweight industrial protective paper tubes, covering tube diameter range 20mm–150mm to meet diversified small-spec core orders.

3.Outstanding Structural & Performance Features of NRC150D Automatic Multi-blades Spiral Paper Tube Machine

All design advantages are engineered to lower factory operation cost, stabilize long-run production and simplify daily maintenance, with 9 core optimized configurations listed below:

  1. Heavy-duty steel plate main frame processed by CNC cutting and full welding, solid structure with low vibration and permanent anti-deformation performance under 24-hour continuous operation.
  2. Hardened tooth full oil bath chain main transmission system, featuring low noise, low heat generation, high rotation speed and large output torque for stable high-speed winding.
  3. Vector high-torque variable frequency main motor drive, stepless speed regulation without torque attenuation at low winding speed.
  4. CNC synchronous follow cutting system, cutting table driven by precision ball screw paired with high-performance servo motor to eliminate length deviation during dynamic cutting.
  5. Pulse fixed-length control plus feed-forward compensation algorithm, maintaining consistent cutting tube length under arbitrary adjustable host winding speed.
  6. Imported PLC numerical control system as central control core, synchronizing gluing, winding and cutting logic to raise overall production efficiency significantly.
  7. New-type independent operation station equipped with large-size color touch screen HMI, intuitive parameter setting, real-time fault alarm and production data statistics.
  8. Integrated linkage unit combining whole paper unwinding rack, automatic glue feeding & coating rack and paper guiding mechanism, overall production efficiency improved by 60% versus separated traditional paper tube machines.
  9. Modular electrical layout, classified wiring and independent electrical cabinet design, greatly simplifying daily inspection, routine maintenance and component replacement.

4.Complete Technical Parameter Table of NRC150D Paper Tube System

4.1 Production Size & Processing Specifications

Parameter ItemSpecific Data
Winding paper layers3–16 layers
Number of Blades5 pcs or more
Max finished tube outer diameter150mm
Min finished tube outer diameter20mm
Max tube wall thickness6mm
Min tube wall thickness1mm
Mandrel fixing modeFlange + top tightening locking
Winding head configurationTwo winding heads with single belt drive
Cutting execution modeOnline arbitrary multi-blade cutting
Gluing methodSingle-sided / double-sided glue coating switchable
Length calibration modeEncoder pulse fixed-length control
Required operators1–2 persons per unit
Winding production speed3–30 m/min stepless adjustment
Standard input power supply380V three-phase four-wire (customizable)

4.2 Machine Dimension & Weight Parameters

Dimension & Weight ItemStandard Value
Host overall dimension (L × W × H)4500mm × 1800mm × 1750mm
Floor space occupation (L × W)18m × 8m
Hub working height400mm
Minimum hub track distance750mm
Maximum hub track distance950mm
Total machine weight3200kg
Main motor rated power7.5KW
Hub rotation speed47 r/min

4.3 Full Set Control System Component Configuration

Control ComponentBrand & Model Specification
Core PLC controllerDelta (Taiwan)
Human-machine interaction interfaceColor industrial touch screen
Control program versionHT/4.0 dedicated paper tube system program
Main frequency converterE-Drive (Shenzhen)
AC contactors & low-voltage executive partsChint (China)
Photoelectric switches & signal sensorsOmron
Pneumatic valve & cylinder componentsHengyi
Angle adjustment auxiliary motorJiacheng
Synchronous tracking driveX-axis servo ball screw
Cutting execution systemServo synchronous multi-blade follow cutting system

4.4 Standard Matching Auxiliary Devices

All below devices are pre-installed on the NRC150D automatic multi-blades spiral paper tube machine before factory delivery:

  • Automatic finished tube dropping rack
  • Electric diagonal belt adjustment structure
  • Automatic belt tension adjusting module
  • Electric host swing angle control
  • Pneumatic diaphragm pump for automatic glue supply
  • Automatic lubricating oil supply for paper strips
  • Mechanical constant tension adjustment assembly
  • Integrated all-in-one paper unwinding rack

4.5 Free Attached Spare Parts Delivered

1 set of winding core mandrel (1pc standard mandrel included)

5.Manufacturer Introduction – NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd.)

Founded in 2005, NRC MACHINE owns over 18 years of professional paper processing machinery R&D and manufacturing experience, with machinery exported to more than 80 countries worldwide and cooperative clients exceeding 700 enterprises.

All paper tube system equipment including NRC150D holds CE, ISO and SGS international certification, fully complying with EU industrial safety production standards. The company owns independent paper tube machine workshop, CNC metal processing workshop and finished product testing workshop, supporting customized size, power and function upgrades for the NRC150D paper tube system according to client factory requirements.

Professional sales team provides one-stop pre-scheme design, factory layout planning and budget quotation; global after-sales service covers overseas installation guidance, operator training, regular remote technical support and spare parts supply to guarantee long-term stable running of the automatic multi-blades spiral paper tube machine.

Contact Information:
WhatsApp / WeChat: +86 15254213289
Business Email: james@nrcmachine.com
Official Website: https://nrcmachine.com

6.Frequently Asked Questions (FAQs) about NRC150D Automatic Multi-blades Paper Tube System

6.1 What raw material can the NRC150D paper tube system process?

A: It is specially designed for kraft cardboard paper rolls, supporting multi-layer kraft paper overlapping winding to form high-strength spiral paper tubes; craft paper, recycled paper and composite coated paper are also compatible within the 1–6mm wall thickness range.

6.2 Can this automatic multi-blades spiral paper tube machine produce different tube diameters without replacing large parts?

A: Yes. Only the mandrel needs to be replaced to switch tube specifications from 20mm to 150mm, all winding speed, gluing volume and cutting length parameters can be adjusted via touch screen without mechanical disassembly of main machine body.

6.3 How many workers are required to operate one NRC150D paper tube system?

A: Only 1–2 operators. One worker can complete paper roll loading, glue replenishment and finished tube collection; during peak production, a second operator can assist material feeding to maximize output.

6.4 Does the servo synchronous cutting system guarantee consistent tube length at different winding speeds?

A: Absolutely. The pulse fixed-length control with feed-forward compensation function dynamically calibrates cutting timing in real time under variable winding speed, length tolerance controlled within ±0.5mm to avoid defective products.

6.5 What is the daily maintenance workload of the NRC150D paper tube system?

A: Modular electrical layout simplifies inspection; daily maintenance only includes glue pump cleaning, chain lubrication, sensor dust removal and touch screen parameter backup, no complex disassembly required, maintenance time controlled within 30 minutes per shift.

6.6 Is custom modification available for the NRC150D automatic multi-blades spiral paper tube machine?

A: Customization is supported. Clients can adjust power supply, add automatic drying equipment, upgrade double glue pumps, expand larger unwinding racks or modify hub track distance according to local factory space and production demands.

6.7 What is the service life of the NRC150D paper tube system under normal maintenance?

A: The thick steel welding main frame has a service life over 15 years; wearing parts such as cutting blades and belts can be purchased from NRC MACHINE with long-term spare parts supply to ensure continuous production.

7.Conclusion

As a mature one-step forming paper tube system, the NRC150D Automatic Multi-blades Paper Tube System integrates automatic gluing, spiral winding and servo multi-blade cutting, solving common pain points of traditional split paper tube machines such as unstable tube quality, low efficiency and high labor cost. Supported by standardized technical parameters, brand certified control components and complete after-sales global service from NRC MACHINE, this automatic multi-blades spiral paper tube machine is the cost-effective core production equipment for textile core, packaging composite can and miniature industrial paper tube manufacturers worldwide.

If you need detailed production layout drawings, factory operation videos or personalized quotation of the NRC150D paper tube system, contact James via WhatsApp or email for response within 6 working hours.

 

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