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500mm 내경 나선형 종이 튜브 제조기 - NRC 기계

500mm 내경 나선형 종이 튜브를 만드는 기계

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1. Product Overview

그리고 Automatic 500mm 내경 나선형 종이 튜브를 만드는 기계 (Four Heads PLC Control), manufactured by NRC 기계 (Qingdao New RiChuan Precision Machine Co.,Ltd), is a state-of-the-art industrial paper processing machine designed for high-volume, high-precision production of spiral-wound paper tubes.

main machine body for 500mm spiral paper tube making machine
main machine body for 500mm spiral paper tube making machine

It is High-efficiency, fully automatic equipment for producing large-diameter spiral paper tubes with precision PLC control.

It features a four-head winding system and advanced PLC (Programmable Logic Controller) with a touchscreen HMI, enabling fully automatic operation from paper feeding, gluing, winding, to precise cutting and final tube discharge.

This machine is engineered to produce paper tubes with an inner diameter ranging from 50mm up to 500mm, making it ideal for manufacturing large cores used in textiles, plastics, films, paper mills, construction, and packaging industries. The four-head design significantly boosts production efficiency while ensuring stable winding and uniform tube quality.

2. Working Principle of 500mm Inner Diameter 나선형 종이 튜브 제작기

The machine operates on the spiral winding principle:

  1. Unwinding & Tension Control: Multiple kraft paper rolls are loaded onto motorized stands, with constant tension control to ensure smooth paper feeding.
  2. 접착 시스템: Paper strips pass through an automatic gluing unit (single or double-sided) that applies adhesive evenly.
  3. Four-Head Winding: The glued paper strips are spirally wound simultaneously around a rotating mandrel by four synchronized winding heads. The multi-head design ensures balanced force distribution, stable operation, and higher speed.
  4. Automatic Cutting: An infrared sensor precisely measures the tube length. A servo-driven circular blade cuts the moving tube accurately without stopping the production line.
  5. Discharge & Collection: Finished paper tubes are automatically discharged and collected, completing the fully automated production cycle.

3. Machine Structure & Components 

The machine comprises five main integrated modules:

3.1 Paper Unwinding Stand

  • Quantity of paper rolls:30 layers
  • Cranelifting for easy roll loading

3.2 Automatic Gluing Unit

  • Stainless steel glue tank with heating function
  • Precision glue applicator rollers
  • Adjustable single/double-side gluing
  • Automatic glue level control

3.3 Four-Head Winding Host (Core Component)

  • Four synchronized winding headswith independent pressure adjustment
  • High-strength chrome-plated winding mandrels (50-500mm)
  • Belt-driven transmission for stable, low-noise operation
  • Manual/auto head gap adjustment
  • Robust steel frame with shock absorption design

3.4 Servo Cutting System

  • 고정밀 infrared length fixed system
  • Servo motor-driven circular blade
  • Automatic tracking cutting (cuts while moving)

3.5 PLC Control Cabinet

  • Industrial PLC controller (Delta/Mitsubishi/Siemens)
  • 10-inch color touchscreen HMI
  • One-key parameter setting & storage (≥50 recipes)
  • Real-time production monitoring & fault diagnosis

4. Technical Parameter Table

항목사양Remarks
모델NRC500500mm Four-Head Type
Paper Tube Inner Diameter50–500 mmCustomizable mandrels
Paper Tube Thickness2–20 mmDepends on paper layers
Paper Layers3–35 layersAdjustable
Winding Speed0–30 m/minFrequency conversion control
Cutting Length300–5000 mmInfrared fixed-length
Cutting Precision±0.5 mm높은 정밀도
Cutting MethodSingle circular blade, servo trackingAutomatic
Main Motor Power15–18.5 KWCustomizable
총 전력Approx. 20 KW
Working Air Pressure0.5–0.7 MPaPneumatic system
전원 공급 장치380V/3PH/50HzCustomizable
Machine Dimensions (L×W×H)5800×1800×2100 mmMain unit
무게Approx. 4500 kg
제어 시스템PLC + Touch Screen + InverterFully automatic
Required Operators1–2 personsHigh automation

5. Key Features & Advantages of 500mm Inner Diameter Spiral Paper Tube Making Machine

  • Four-Head High Efficiency: Simultaneous multi-station winding, 40–60% higher outputthan traditional two-head machines.
  • Precision PLC Control: Mitsubishi/Siemens PLC with touchscreen for easy operation, parameter memory, and stable performance.
  • Stable & Durable: Heavy-duty construction, high-quality bearings, and synchronized transmission ensure low vibration and long service life.
  • Automatic Production: Full process automation (feeding → gluing → winding → cutting → discharging) reduces labor costs.
  • Wide Application: Produces tubes from 30mm to 500mm ID for textile, film, plastic, paper, packaging, and construction industries.
  • Energy Saving: Frequency conversion control reduces power consumption by 30–60%compared to standard models.
  • 간편한 유지보수: User-friendly design, accessible components, and self-diagnostic system minimize downtime.

6. Application Range

This machine is widely used to produce high-quality paper tubes/cures for:

  • 섬유 산업: Cloth, yarn, and fabric rolls
  • Plastic & Film Industry: Plastic film, PVC, PET, aluminum foil cores
  • Paper Industry: Large paper roll cores, paper mill applications
  • 포장 산업: Poster, gift box, and industrial packaging tubes
  • 건설: Concrete pillar molds, supporting tubes

7. Conclusion

그리고 Automatic 500mm Inner Diameter Spiral Paper Tube Making Machine with Four Heads PLC Control represents a top-tier solution for high-volume, large-diameter paper tube production. Combining advanced PLC control, a robust four-head winding system, and full automation, it delivers exceptional efficiency, precision, and reliability. It is the optimal choice for manufacturers seeking to upgrade their production capacity and product quality for large-sized paper cores.

 

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