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NRC200D Industriële productielijn voor papieren kokers met meerdere snijmessen

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NRC200D Industrial Multi-blades Paper Tube Line | Automatic Multi-blades Spiral Paper Tube Machine

1.Overview of NRC200D Multi-blades Paper Tube Line

The NRC200D Industrial Multi-blades Paper Tube Line, also known as Automatic multi-blades spiral paper tube machine, is a fully integrated paper tube line engineered to convert raw kraft cardboard paper rolls into uniform spiral paper tube in one continuous workflow. This paper tube line adopts a four-head layout equipped with five or more cutting blades, eliminating secondary cutting processes and drastically lifting factory throughput.

This paper tube line delivers one-stop production covering gluing, spiral winding, and multi-blade fixed-length cutting without manual transfer of semi-finished tubes. Its minimalist, compact and stable structural design adapts to 24-hour uninterrupted industrial manufacturing for textile, packaging and composite container industries.

2.Main Production Applications of This Paper Tube Line

2.1 Target Tube Products

  • DTY, POY and other chemical fiber industrial paper cores
  • Multi-spec composite packaging paper cans & cylindrical packaging tubes
  • Small-sized industrial spiral paper tubes for tape, kitchen towel and film winding

2.2 Integrated One-step Production Flow

The entire spiral paper tube forming process is finished on the paper tube line: raw kraft paper unwinding → single/double-side gluing → multi-layer spiral winding → servo synchronous multi-blade cutting → automatic tube unloading. No offline secondary processing is required to save labor and workshop space.

3.Core Product Advantages of NRC200D Spiral Paper Tube Machine

  1. Heavy-duty steel frame: Main body formed by CNC cutting thick steel plates and integrated welding, solid structure with low vibration and anti-deformation performance under long-hour operation.
  2. Hardened tooth full oil-bath chain main transmission: Low noise, low heat generation, stable high rotating speed and strong output torque for heavy load winding.
  3. Vector high-torque variable frequency main motor: Stepless speed regulation to match different kraft paper thickness and winding speed demands.
  4. CNC synchronous follow-up cutting system: Cutting platform driven by precision ball screw and high-performance servo motor, realizing synchronous tracking cutting without stopping production.
  5. Pulse fixed-length control with feedforward compensation: Maintains consistent cutting tolerance regardless of real-time line running speed, effectively reducing tube length waste.
  6. Imported PLC numerical control core: Centralized logic control for all stations, improving overall line operation efficiency and parameter repeatability.
  7. Large color touch screen HMI: New intuitive operation panel with visualized parameter setting, fault alarm and production data statistics.
  8. Integrated linkage unit combining paper unwinding stand, glue coating frame and paper guide device: Overall production efficiency boosted by 60%.
  9. Modular electrical layout: Separated wiring and component modules simplify daily inspection, routine maintenance and component replacement.

4.Complete Technical Parameter Table of NRC200D Paper Tube Line

4.1 Basic Production Specifications

Parameter PuntSpecifieke gegevens
Papierlagen oprollen21 layers maximum
Maximale buitendiameter van de buis200 mm
Min. buitendiameter van de afgewerkte buis30 mm
Maximale wanddikte van de buis15 mm
Minimale wanddikte van de buis1 mm
Bevestigingsmethode met een doornFlange + tightening top device
Configuratie van de wikkelkopTwo heads with single belt transmission
SnijmodusOnline willekeurig snijden met meerdere messen
Gluing optionSingle-side / double-side glue coating
Length calibration methodRegeling van de vaste lengte van de encoderpulsen
Vereiste operatoren1–2 persons per paper tube line
Linear winding speed3–30 meter per minuut
IngangsvoedingAanpasbare 380 V driefasige vierdraads
Host overall dimension (L×W×H)4500mm × 2000mm × 1950mm
Totaalgewicht van de machine5000 kg
Main host power22 KW
Toerental van de naaf47 omw/min

4.2 Matching Control System Configuration

BesturingscomponentBrand & Model Details
PLC-besturingseenheidDelta (Taiwan)
Mens-machine-interfaceLarge-size color touch screen
Built-in program versionHT/4.0
FrequentieomvormerYidu (Shenzhen)
Contactors & low-voltage execution partsChint (China)
Photoelectric & signal sensorsOmron
Pneumatische aandrijvingenHengyi
Motor voor hoekaanpassingJiacheng
Synchronous driving structureServo-kogelomloopspindel op de X-as
Synchronisatiesysteem voor het snijdenServo synchronous multi-blade tracking cutter

4.3 Standaard meegeleverde hulpapparatuur

  • Automatic tube dropping rack (standard equipped)
  • Elektrische diagonale riemverstelling
  • Automatic belt tightness regulator
  • Automatic host swing angle adjustment
  • Pneumatic diaphragm pump for automatic glue feeding
  • Automatische toevoer van smeerolie voor papieren stroken
  • Mechanical tension adjustment system
  • Integrated whole-set paper unwinding stand

4.4 Standard Free Attached Accessories

1 set of winding core mandrel (1 piece)

5.Manufacturer Strength

Qingdao New Richuan Precision Machine Co., Ltd (NRC MACHINE) was founded in 2005, owning over 18 years of paper processing machinery export experience, with equipment exported to more than 80 countries worldwide and stable cooperation with over 700 manufacturing enterprises.

Our paper tube line series including NRC200D multi-blades spiral paper tube machine have obtained CE, ISO and SGS international certification, fully meeting global industrial safety and quality standards.

We provide one-stop service including pre-sales technical scheme customization, factory installation guidance, operator training and 12-month global after-sales warranty, supported by a professional overseas sales and technical service team.

6.Frequently Asked Questions (FAQs) About NRC200D Multi-blades Paper Tube Line

Q1: What raw material can this paper tube line process?

A: It is specially designed for kraft cardboard paper rolls, and compatible with multi-layer composite craft paper to produce high-strength spiral paper tubes for industrial winding and packaging.

Q2: What tube length can the multi-blade cutting system produce?

A: The servo synchronous tracking multi-blade cutter supports arbitrary fixed-length cutting. Users can set target tube length via touch screen, and the pulse compensation system ensures length error within industrial standard tolerance.

Q3: Is it possible to adjust tube diameter and wall thickness quickly?

A: Yes. Replace different specification mandrels and adjust paper winding layers on the HMI screen; the whole machine’s modular design realizes fast size changeover within 15 minutes without disassembly of main frame.

Q4: How many workers are required to operate one full paper tube line?

A: Only 1–2 operators are needed. One worker can load raw kraft paper rolls and replenish glue, the other inspect finished spiral paper tubes; all winding and cutting processes run automatically.

Q5: Can this machine be customized for special voltage or size requirements?

A: Customization service is available. We can adjust input voltage for different countries, modify winding head structure, add extra cutting blades or upgrade glue supply systems according to customer factory demands.

Q6: What after-sales support does NRC MACHINE provide for this paper tube line?

A: We supply 1-year free warranty for all core components, 24-hour online technical support, overseas engineer installation and training service, and long-term supply of spare parts like mandrels, cutting blades and servo motors.

Q7: What advantages does multi-blade online cutting bring compared with single-knife machines?

A: Multi-blade simultaneous cutting greatly improves production output, avoids secondary tube cutting procedures, reduces labor cost and material waste, and maintains consistent tube end flatness for high-end packaging and textile core applications.

7.Final Summary

The NRC200D Industrial Multi-blades Paper Tube Line is a high-efficiency, fully automatic spiral paper tube machine dedicated to converting kraft cardboard into industrial spiral paper tubes. With robust mechanical structure, servo synchronous cutting, PLC intelligent control and 60% efficiency improvement via integrated linkage design, this paper tube line is a cost-effective core equipment for textile core factories, composite packaging can manufacturers and industrial tape tube producers worldwide.

For customized technical drawings, factory video or official quotation, please contact James via WhatsApp +86 15254213289 or email james@nrcmachine.com, and we will reply within 6 working hours.

 

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