POY DTY Paper Tube Production Line | Full Automatic Spiral Cardboard Paper Tube Manufacturing System
1.Product Overview
1.1 Core Introduction
POY DTY Paper Tube Production Line, also named spiral cardboard paper tube production line, is a complete automated processing system independently developed by NRC MACHINE.
The whole line converts raw kraft cardboard paper rolls into finished precision POY/ DTY textile paper tubes through standardized integrated procedures: spiral winding → drying → multi-knife precise cutting → tube head grinding → edge curling → slotting → finished tube packaging.
This paper tube production line is specially customized for textile spinning, chemical fiber filament manufacturing factories to produce high-strength spiral paper cores for POY (Partially Oriented Yarn) and DTY (Draw Textured Yarn). It also supports mass production of composite packaging cans and small industrial paper core tubes for multiple industries.
1.2 Standard Production Flow Chart
- Raw kraft paper unwinding & automatic double-sided gluing
- Servo spiral winding (NRC200D four-head winding host)
- Optional drying unit / natural air drying room
- Automatic multi-knife fixed-length cutting
- Tube edge curling & single-line slotting forming
- Automatic finished tube bag packaging
- Warehouse storage & delivery
1.3 Manufacturer Credentials
Brand: NRC MACHINE (Qingdao New Richuan Precision Machine Co., Ltd)
- Founded in 2005, 18+ years professional paper processing machinery manufacturing experience
- Exported to over 80 countries, cooperated with more than 700 global textile and packaging manufacturers
- Certified with CE international quality certificate
- Two production bases: Qingdao Head Factory & Hebei Zhangzhuang Branch Factory
- Professional after-sales team with global door-to-door installation, training and maintenance service
Contact Information:
- WhatsApp / WeChat: +86 15254213289
- Sales Email: james@nrcmachine.com
- Official Website: https://nrcmachine.com
- Hebei Factory Address: Zhangzhuang village, Xiongxian, Baoding City, Hebei Province, China
2.Complete Line Configuration List
The full POY DTY paper tube production line contains 5 core standard machines plus an optional drying device:
- NRC200D Four-head Servo Spiral Paper Tube Winding Machine (Host Machine)
- Automatic Multi-knife Paper Tube Cutting Machine
- Automatic Paper Tube Curling & Slotting Machine
- Automatic Finished Paper Tube Bag Packing Machine
- Optional Automatic Dryer (or independent drying room, natural air drying scheme)
3.Core Machine Details & Technical Parameter Tables
3.1 NRC200D Four-head Spiral Paper Tube Winding Main Machine
3.1.1 Design Concept
Compact, simplified and stable overall mechanical layout; integrated unwinding, gluing and winding structure improves production efficiency by 60%. Modular electrical layout simplifies daily operation, inspection and maintenance.
3.1.2 Production Application Scope
- Textile POY / DTY chemical fiber yarn paper tubes
- All kinds of composite paper packaging cans
- Small industrial spiral paper core tubes for packaging, film and tape industries
- One-step completion of gluing, spiral winding and online multi-knife cutting
3.1.3 Core Product Advantages
- Heavy thick steel plate frame processed by CNC cutting + integral welding, anti-deformation, low vibration during long-hour continuous operation
- Main drive adopts hard tooth surface full oil bath chain transmission, low noise, low heat generation, high rotation speed and large output torque
- Main motor matched with vector high-torque frequency converter for stepless stable speed regulation
- CNC synchronous follow cutting system; cutting table driven by precision ball screw + high-performance servo motor
- Encoder pulse fixed-length control with feedforward compensation, consistent cutting length under arbitrary production speed
- Taiwan Delta imported PLC numerical control system to boost overall production accuracy
- Large-size color touch screen HMI, independent parameter setting for each winding group
- Integrated linkage of paper stand, glue coating stand and paper guide device, 60% higher working efficiency
- Modular electrical cabinet layout, convenient troubleshooting and component replacement
3.1.4 Main Technical Parameter Table
| Parameter Item | Specific Data | |
| Winding paper layers | Max 21 layers | |
| Max tube winding diameter | 200 mm | |
| Min tube winding diameter | 30 mm | |
| Max tube wall thickness | 15 mm | |
| Min tube wall thickness | 1 mm | |
| Core mold fixing method | Flange + top tightening | |
| Winding head type | Two heads with single belt drive | |
| Cutting mode | Online arbitrary multi-knife cutting | |
| Gluing mode | Single-sided / double-sided gluing switchable | |
| Fixed length control | Encoder pulse positioning | |
| Required operators | 1–2 persons | |
| Winding production speed | 3–30 m/min | |
| Input power supply | 380V three-phase four-wire (customizable) | |
| Overall host dimension (L×W×H) | 4500mm × 2000mm × 1950mm | |
| Total machine weight | 5000 kg | |
| Total host power | 22 KW | |
| Hub rotation speed | 47 r/min |
3.1.5 Electrical Control Component Configuration Table
| Component Category | Brand & Model |
| Main PLC Controller | Taiwan Delta |
| Human-Machine Interface | Large color touch screen |
| Program Version | HT/4.0 |
| Frequency Converter | Shenzhen Yiqu |
| Contactor & Low-voltage Electric Parts | CHINT (China) |
| Photoelectric & Signal Sensors | OMRON |
| Pneumatic Cylinders & Valves | Hengyi |
| Angle Adjustment Motor | Jiacheng |
| Synchronous Cutting Control | X-axis servo ball screw system |
| Tracking Cutting System | Servo synchronous multi-knife cutting |
3.1.6 Standard Supporting Equipments
- Automatic tube falling rack (standard equipped)
- Electric adjustable belt diagonal angle
- Automatic belt tension adjustment system
- Automatic host swing angle adjustment
- Pneumatic diaphragm pump for automatic glue supply
- Automatic lubricating oil feeding for paper belts
- Mechanical paper tension adjustment structure
- Integrated whole paper unwinding stand
3.1.7 Free Attached Spare Parts
1 set of core winding mandrel
3.2 Automatic Multi-Knife Paper Tube Cutting Machine
Function: Cut long continuous spiral paper tubes into short finished tubes with uniform length, automatic feeding and unloading without manual intervention.
3.2.1 Technical Parameter Table
| Parameter Item | Specification |
| Adjustable cutting length range | 60–1500 mm |
| Adaptable tube inner diameter | 40–120 mm |
| Adaptable tube wall thickness | 1–5 mm |
| Cutting cycle frequency | 10–20 times/minute |
| Feeding mode | Fully automatic conveyor feeding |
| Unloading mode | Automatic finished tube discharge |
| Total power consumption | 15 KW |
| Control system | Delta PLC touch screen |
3.3 Automatic Paper Tube Curling & Slotting Machine
Function: Roll tube edge for anti-cracking reinforcement, open one standard slot line on tube body to match textile winding machine fixture.
3.3.1 Technical Parameter Table
| Parameter Item | Specification |
| Applicable tube inner diameter | 40–120 mm |
| Applicable tube wall thickness | 1–5 mm |
| Tube length processing range | 50–350 mm |
| Notching cutter structure | Rotary fan-shaped circular knife |
| Feeding mode | Pneumatic push feeding |
| Tube clamping mode | Pneumatic self-locking clamping |
| Feeding & discharging | Full automatic circulation |
| Production speed | 15–50 pieces per minute |
| Total power consumption | 7.5 KW |
3.4 Automatic Paper Tube Bag Packing Machine
Function: Collect qualified finished POY/DTY paper tubes and pack them into large plastic woven bags for convenient warehouse storage and container transportation.
3.4.1 Technical Parameter Table
| Parameter Item | Specification |
| Max horizontal arranging lines | 9 lines |
| Max vertical stacking rows | 9 rows |
| Loading method | Automatic stacking |
| Unloading method | Automatic bag delivery |
| Total power consumption | 5 KW |
3.5 Optional Automatic Dryer Unit
Three drying schemes for customer selection according to factory site and production volume:
- Independent automatic hot air dryer (matched with production line, continuous online drying)
- Special drying room (large batch centralized drying for high-yield factories)
- Natural air drying rack (low-cost solution for small batch production)
6.Main Application Industries & Finished Tube Products
6.1 Primary Application – Textile Chemical Fiber Industry
- POY spinning production paper tubes
- DTY elastic yarn winding paper cores
- Filament, polyester yarn, textile winding industrial paper tubes
6.2 Secondary Application Fields
- Composite paper can packaging cores
- Adhesive tape inner paper tubes
- Kitchen towel & toilet paper core tubes
- Logistics paper edge protectors
- Other general industrial spiral paper cores
7.Frequently Asked Questions (FAQs)
Q1: What raw material does this POY DTY paper tube production line support?
A: The whole line is customized for kraft cardboard paper rolls; it supports multi-layer kraft paper lamination, and can adapt to coated paper, recycled paper with customized tension adjustment. Standard winding layer is up to 21 layers to meet high-strength textile tube requirements.
Q2: Can the machine adjust tube diameter and wall thickness freely?
A: Yes. Replace different core mandrels to change inner diameter (30–200mm). Adjust the number of paper layers and paper roll thickness to control tube wall thickness between 1mm–15mm, fully matching POY and DTY textile factory standards.
Q3: How many workers are required to operate the full automatic line?
A: Only 1–2 skilled operators are needed for the complete production line. The whole process from paper unwinding to finished tube packaging is automated; workers only need to replenish paper rolls, add glue and collect finished bags.
Q4: Is the control system easy to operate for new workers without technical background?
A: Equipped with Delta PLC + large color touch screen, all parameters (speed, length, layer number, cutting frequency) are visualized and saved. We provide free operation video training, on-site installation training and English operation manual.
Q5: Does NRC provide global after-sales service?
A: Yes. We have 18+ years export experience covering 80+ countries. We offer overseas engineer door-to-door installation, machine debugging, staff operation training, and 12-month full machine warranty (excluding wearing parts). Online video technical support is available 24/7.
Q6: Can I customize the production line configuration?
A: Customization is supported. Customers can remove the dryer unit or packing machine for small-batch production; we also adjust machine size, voltage, production speed and tube size range according to local factory conditions and product standards.
Q7: What certificates does this paper tube production line hold for export?
A: All NRC machines pass CE safety certification, meeting EU, Southeast Asia, Africa, Middle East and other global import standards.
Q8: What is the delivery cycle of the full POY DTY paper tube production line?
A: Standard full set production line delivery cycle is 25–35 working days after receiving deposit; customized special models take 40–50 working days. Seaworthy wooden packaging is used for sea transportation to avoid damage.
8.Why Choose NRC MACHINE’s POY DTY Paper Tube Production Line
- Factory direct supply without middlemen, competitive factory ex-factory price
- 18+ years specialized R&D of textile paper tube machinery, targeted optimization for POY/DTY tube production
- All core electrical and pneumatic components adopt well-known international brands to reduce failure rate
- Servo synchronous cutting technology ensures tube length error less than ±0.1mm, meeting textile industry high precision standards
- Integrated one-stop production line reduces secondary manual processing, cutting labor cost by over 60%
- Modular design for easy maintenance, spare parts globally supplied with fast delivery
- Complete pre-sale scheme design, on-site installation, operation training and lifelong technical consultation service
9.Contact Us for Custom Quotation
If you need detailed quotation, machine layout drawing, production capacity calculation or factory case videos of POY DTY paper tube production line, please send your requirements to our sales team:
- Mobile / WhatsApp / WeChat: +86 15254213289
- Official Email: james@nrcmachine.com
- Official Website: https://nrcmachine.com
We will reply to your inquiry within 6 working hours and provide professional customized production line solutions according to your daily output, tube size and factory workshop space.
